Injection moulded composites from high biomass filled biodegradable plastic: Properties and performance evaluation for single-use applications

Biodegradable plastic-based items play an essential role in ensuring the sustainability of the food packaging industry due to their high biodegradability and minimized use of fossil fuels. The incorporation of low-cost waste biomass into bio-based polymers to produce biodegradable composites support...

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Main Authors: Kaitlyn P. Root, Akhilesh K. Pal, Ehsan Pesaranhajiabbas, Amar K. Mohanty, Manjusri Misra
Format: Article
Language:English
Published: Elsevier 2023-07-01
Series:Composites Part C: Open Access
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2666682023000142
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author Kaitlyn P. Root
Akhilesh K. Pal
Ehsan Pesaranhajiabbas
Amar K. Mohanty
Manjusri Misra
author_facet Kaitlyn P. Root
Akhilesh K. Pal
Ehsan Pesaranhajiabbas
Amar K. Mohanty
Manjusri Misra
author_sort Kaitlyn P. Root
collection DOAJ
description Biodegradable plastic-based items play an essential role in ensuring the sustainability of the food packaging industry due to their high biodegradability and minimized use of fossil fuels. The incorporation of low-cost waste biomass into bio-based polymers to produce biodegradable composites supports the circular economy model and reduces landfilling and carbon footprint challenges associated with petroleum-based plastics. This work discusses the utilization of waste almond shell powder (ASP) up to 50 wt.% with poly(butylene succinate-co-butylene adipate) (PBSA) to develop sustainable biocomposites through injection moulding for rigid packaging applications. At a lower angular frequency (0.1 s − 1), the complex viscosity of the PBSA/50%ASP biocomposite was reduced by ∼65% after adding 5 wt.% compatibilizer, as confirmed by a rheological analysis. The heat deflection temperature, flexural strength, and tensile and flexural moduli of the PBSA/50% ASP biocomposite with 5 wt.% compatibilizer were improved by ∼24, 125, 368, and 385%, respectively, compared to pristine PBSA. These improvements are attributed to the high stiffness and load-bearing capacity of ASP and the enhanced interfacial adhesion and particle dispersion caused by the compatibilizer, as corroborated by SEM analyses. Hence, the formulated biocomposites show a suitable structure-property-processing co-relationship for injection moulding of single-use products.
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spelling doaj.art-33d750eb88674ef38e636a7fb9a9523b2023-06-15T04:57:16ZengElsevierComposites Part C: Open Access2666-68202023-07-0111100358Injection moulded composites from high biomass filled biodegradable plastic: Properties and performance evaluation for single-use applicationsKaitlyn P. Root0Akhilesh K. Pal1Ehsan Pesaranhajiabbas2Amar K. Mohanty3Manjusri Misra4Bioproducts Discovery and Development Centre, Department of Plant Agriculture, Crop Science Building, University of Guelph, Guelph, N1G2W1, Ontario, Canada; School of Engineering, Thornbrough Building, University of Guelph, Guelph, N1G2W1, Ontario, CanadaBioproducts Discovery and Development Centre, Department of Plant Agriculture, Crop Science Building, University of Guelph, Guelph, N1G2W1, Ontario, Canada; School of Engineering, Thornbrough Building, University of Guelph, Guelph, N1G2W1, Ontario, CanadaBioproducts Discovery and Development Centre, Department of Plant Agriculture, Crop Science Building, University of Guelph, Guelph, N1G2W1, Ontario, Canada; School of Engineering, Thornbrough Building, University of Guelph, Guelph, N1G2W1, Ontario, CanadaBioproducts Discovery and Development Centre, Department of Plant Agriculture, Crop Science Building, University of Guelph, Guelph, N1G2W1, Ontario, Canada; School of Engineering, Thornbrough Building, University of Guelph, Guelph, N1G2W1, Ontario, CanadaBioproducts Discovery and Development Centre, Department of Plant Agriculture, Crop Science Building, University of Guelph, Guelph, N1G2W1, Ontario, Canada; School of Engineering, Thornbrough Building, University of Guelph, Guelph, N1G2W1, Ontario, Canada; Corresponding author.Biodegradable plastic-based items play an essential role in ensuring the sustainability of the food packaging industry due to their high biodegradability and minimized use of fossil fuels. The incorporation of low-cost waste biomass into bio-based polymers to produce biodegradable composites supports the circular economy model and reduces landfilling and carbon footprint challenges associated with petroleum-based plastics. This work discusses the utilization of waste almond shell powder (ASP) up to 50 wt.% with poly(butylene succinate-co-butylene adipate) (PBSA) to develop sustainable biocomposites through injection moulding for rigid packaging applications. At a lower angular frequency (0.1 s − 1), the complex viscosity of the PBSA/50%ASP biocomposite was reduced by ∼65% after adding 5 wt.% compatibilizer, as confirmed by a rheological analysis. The heat deflection temperature, flexural strength, and tensile and flexural moduli of the PBSA/50% ASP biocomposite with 5 wt.% compatibilizer were improved by ∼24, 125, 368, and 385%, respectively, compared to pristine PBSA. These improvements are attributed to the high stiffness and load-bearing capacity of ASP and the enhanced interfacial adhesion and particle dispersion caused by the compatibilizer, as corroborated by SEM analyses. Hence, the formulated biocomposites show a suitable structure-property-processing co-relationship for injection moulding of single-use products.http://www.sciencedirect.com/science/article/pii/S2666682023000142BiocompositeExtrusionStress transferSurface properties
spellingShingle Kaitlyn P. Root
Akhilesh K. Pal
Ehsan Pesaranhajiabbas
Amar K. Mohanty
Manjusri Misra
Injection moulded composites from high biomass filled biodegradable plastic: Properties and performance evaluation for single-use applications
Composites Part C: Open Access
Biocomposite
Extrusion
Stress transfer
Surface properties
title Injection moulded composites from high biomass filled biodegradable plastic: Properties and performance evaluation for single-use applications
title_full Injection moulded composites from high biomass filled biodegradable plastic: Properties and performance evaluation for single-use applications
title_fullStr Injection moulded composites from high biomass filled biodegradable plastic: Properties and performance evaluation for single-use applications
title_full_unstemmed Injection moulded composites from high biomass filled biodegradable plastic: Properties and performance evaluation for single-use applications
title_short Injection moulded composites from high biomass filled biodegradable plastic: Properties and performance evaluation for single-use applications
title_sort injection moulded composites from high biomass filled biodegradable plastic properties and performance evaluation for single use applications
topic Biocomposite
Extrusion
Stress transfer
Surface properties
url http://www.sciencedirect.com/science/article/pii/S2666682023000142
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