Additive manufacturing of metals and alloys to achieve heterogeneous microstructures for exceptional mechanical properties

Metals and alloys with heterogeneous microstructures exhibit an enhanced combination of strength and ductility, compared to their counterparts with homogeneous microstructures. Additive manufacturing (AM) techniques offers a new opportunity to induce heterogeneous microstructures in a wide range of...

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Main Authors: Haoxiu Chen, Yixiao He, Soumya Sobhan Dash, Yu Zou
Format: Article
Language:English
Published: Taylor & Francis Group 2024-03-01
Series:Materials Research Letters
Subjects:
Online Access:https://www.tandfonline.com/doi/10.1080/21663831.2024.2305261
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author Haoxiu Chen
Yixiao He
Soumya Sobhan Dash
Yu Zou
author_facet Haoxiu Chen
Yixiao He
Soumya Sobhan Dash
Yu Zou
author_sort Haoxiu Chen
collection DOAJ
description Metals and alloys with heterogeneous microstructures exhibit an enhanced combination of strength and ductility, compared to their counterparts with homogeneous microstructures. Additive manufacturing (AM) techniques offers a new opportunity to induce heterogeneous microstructures in a wide range of metals and alloys, thereby optimizing their mechanical properties. In this review article, we focus on four types of heterogeneous microstructures induced by AM: lamellar, gradient, laminated, and harmonic ones. We will introduce (i) the tailored generation of heterogeneous microstructures, (ii) the effects of characteristic solidification conditions, and (iii) the intricate phase transformation in laser-based AM process. Furthermore, we discuss the features, advantages, and potential applications of the metals and alloys with heterogeneous microstructures made by AM. To conclude, we discuss current challenges and future opportunities in this field.
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spelling doaj.art-33de092bfb66454e825bdf32b278d9452024-02-21T12:36:59ZengTaylor & Francis GroupMaterials Research Letters2166-38312024-03-0112314917110.1080/21663831.2024.2305261Additive manufacturing of metals and alloys to achieve heterogeneous microstructures for exceptional mechanical propertiesHaoxiu Chen0Yixiao He1Soumya Sobhan Dash2Yu Zou3Department of Materials Science and Engineering, University of Toronto, Toronto, CanadaDepartment of Materials Science and Engineering, University of Toronto, Toronto, CanadaDepartment of Materials Science and Engineering, University of Toronto, Toronto, CanadaDepartment of Materials Science and Engineering, University of Toronto, Toronto, CanadaMetals and alloys with heterogeneous microstructures exhibit an enhanced combination of strength and ductility, compared to their counterparts with homogeneous microstructures. Additive manufacturing (AM) techniques offers a new opportunity to induce heterogeneous microstructures in a wide range of metals and alloys, thereby optimizing their mechanical properties. In this review article, we focus on four types of heterogeneous microstructures induced by AM: lamellar, gradient, laminated, and harmonic ones. We will introduce (i) the tailored generation of heterogeneous microstructures, (ii) the effects of characteristic solidification conditions, and (iii) the intricate phase transformation in laser-based AM process. Furthermore, we discuss the features, advantages, and potential applications of the metals and alloys with heterogeneous microstructures made by AM. To conclude, we discuss current challenges and future opportunities in this field.https://www.tandfonline.com/doi/10.1080/21663831.2024.2305261Laser-based additive manufacturingheterogeneous microstructuremechanical propertiesprocess parameters
spellingShingle Haoxiu Chen
Yixiao He
Soumya Sobhan Dash
Yu Zou
Additive manufacturing of metals and alloys to achieve heterogeneous microstructures for exceptional mechanical properties
Materials Research Letters
Laser-based additive manufacturing
heterogeneous microstructure
mechanical properties
process parameters
title Additive manufacturing of metals and alloys to achieve heterogeneous microstructures for exceptional mechanical properties
title_full Additive manufacturing of metals and alloys to achieve heterogeneous microstructures for exceptional mechanical properties
title_fullStr Additive manufacturing of metals and alloys to achieve heterogeneous microstructures for exceptional mechanical properties
title_full_unstemmed Additive manufacturing of metals and alloys to achieve heterogeneous microstructures for exceptional mechanical properties
title_short Additive manufacturing of metals and alloys to achieve heterogeneous microstructures for exceptional mechanical properties
title_sort additive manufacturing of metals and alloys to achieve heterogeneous microstructures for exceptional mechanical properties
topic Laser-based additive manufacturing
heterogeneous microstructure
mechanical properties
process parameters
url https://www.tandfonline.com/doi/10.1080/21663831.2024.2305261
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AT yixiaohe additivemanufacturingofmetalsandalloystoachieveheterogeneousmicrostructuresforexceptionalmechanicalproperties
AT soumyasobhandash additivemanufacturingofmetalsandalloystoachieveheterogeneousmicrostructuresforexceptionalmechanicalproperties
AT yuzou additivemanufacturingofmetalsandalloystoachieveheterogeneousmicrostructuresforexceptionalmechanicalproperties