Influence of second phase precipitates on mechanical and in-vitro corrosion behaviour of Mg-4Zn-0.5Ca-0.8Mn alloy in optimum homogenized conditions

The present study investigates the mechanical and in-vitro corrosion behavior of Mg-4Zn-0.5Ca-0.8Mn alloy in optimum homogenized conditions. The optimization of the homogenization parameters has been carried out employing thermodynamic calculations and kinetic modeling. The model utilizes the inter-...

Full description

Bibliographic Details
Main Authors: Darothi Bairagi, Partha Duley, Manas Paliwal, Sumantra Mandal
Format: Article
Language:English
Published: KeAi Communications Co., Ltd. 2023-04-01
Series:Journal of Magnesium and Alloys
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2213956722002833
_version_ 1797812782552317952
author Darothi Bairagi
Partha Duley
Manas Paliwal
Sumantra Mandal
author_facet Darothi Bairagi
Partha Duley
Manas Paliwal
Sumantra Mandal
author_sort Darothi Bairagi
collection DOAJ
description The present study investigates the mechanical and in-vitro corrosion behavior of Mg-4Zn-0.5Ca-0.8Mn alloy in optimum homogenized conditions. The optimization of the homogenization parameters has been carried out employing thermodynamic calculations and kinetic modeling. The model utilizes the inter-diffusivity of the solute elements and predicts that ∼6–24 h of homogenization at 633 K effectively redistributes the elements in the Mg matrix. Based on the insights obtained from the simulations, the as-cast Mg-4Zn-0.5Ca-0.8Mn alloy was subjected to homogenization heat treatment process for 6–24h. The microstructural study through optical microscopy and scanning electron microscopy (SEM) revealed that the interconnected network of second phase precipitates substantially dissolve within 24 h, implying adequate homogenization. Moreover, fine Mg-Zn based precipitates with varied morphology and phase fractions also evolved during homogenization treatment, as confirmed through SEM and transmission electron microscopy. In the 12 h homogenized specimen, the highest fraction of uniformly dispersed fine precipitates resulted in the highest strength (∼225 MPa). On the other hand, a substantial disruption in coarse precipitate network and lower aspect ratio of fine Mg-Zn precipitates led to the highest ductility (∼8%) in this specimen. In the 24 h homogenized specimen, the ductility reduced marginally owing to higher aspect ratio of fine precipitates. The immersion and electrochemical tests (viz., potentiodynamic polarization and electrochemical impedance spectroscopy) carried out in Hank's solution revealed that the 24 h homogenized specimen exhibits the best corrosion properties. The least fraction of Ca2Mg6Zn3 phase with maximum disruption in interconnectivity, in combination with a small fraction of fine equilibrium MgZn2 precipitates, resulted in suppression of localized corrosion in this specimen. This promotes the formation of the most stable and compact product layer over the specimen, resulting in the highest corrosion resistance.
first_indexed 2024-03-13T07:42:34Z
format Article
id doaj.art-34052e3ca2a144308caf94596a32162b
institution Directory Open Access Journal
issn 2213-9567
language English
last_indexed 2024-03-13T07:42:34Z
publishDate 2023-04-01
publisher KeAi Communications Co., Ltd.
record_format Article
series Journal of Magnesium and Alloys
spelling doaj.art-34052e3ca2a144308caf94596a32162b2023-06-03T04:22:06ZengKeAi Communications Co., Ltd.Journal of Magnesium and Alloys2213-95672023-04-0111413431366Influence of second phase precipitates on mechanical and in-vitro corrosion behaviour of Mg-4Zn-0.5Ca-0.8Mn alloy in optimum homogenized conditionsDarothi Bairagi0Partha Duley1Manas Paliwal2Sumantra Mandal3Corresponding author.; Department of Metallurgical and Materials Engineering, Indian Institute of Technology Kharagpur, 721302, IndiaDepartment of Metallurgical and Materials Engineering, Indian Institute of Technology Kharagpur, 721302, IndiaDepartment of Metallurgical and Materials Engineering, Indian Institute of Technology Kharagpur, 721302, IndiaDepartment of Metallurgical and Materials Engineering, Indian Institute of Technology Kharagpur, 721302, IndiaThe present study investigates the mechanical and in-vitro corrosion behavior of Mg-4Zn-0.5Ca-0.8Mn alloy in optimum homogenized conditions. The optimization of the homogenization parameters has been carried out employing thermodynamic calculations and kinetic modeling. The model utilizes the inter-diffusivity of the solute elements and predicts that ∼6–24 h of homogenization at 633 K effectively redistributes the elements in the Mg matrix. Based on the insights obtained from the simulations, the as-cast Mg-4Zn-0.5Ca-0.8Mn alloy was subjected to homogenization heat treatment process for 6–24h. The microstructural study through optical microscopy and scanning electron microscopy (SEM) revealed that the interconnected network of second phase precipitates substantially dissolve within 24 h, implying adequate homogenization. Moreover, fine Mg-Zn based precipitates with varied morphology and phase fractions also evolved during homogenization treatment, as confirmed through SEM and transmission electron microscopy. In the 12 h homogenized specimen, the highest fraction of uniformly dispersed fine precipitates resulted in the highest strength (∼225 MPa). On the other hand, a substantial disruption in coarse precipitate network and lower aspect ratio of fine Mg-Zn precipitates led to the highest ductility (∼8%) in this specimen. In the 24 h homogenized specimen, the ductility reduced marginally owing to higher aspect ratio of fine precipitates. The immersion and electrochemical tests (viz., potentiodynamic polarization and electrochemical impedance spectroscopy) carried out in Hank's solution revealed that the 24 h homogenized specimen exhibits the best corrosion properties. The least fraction of Ca2Mg6Zn3 phase with maximum disruption in interconnectivity, in combination with a small fraction of fine equilibrium MgZn2 precipitates, resulted in suppression of localized corrosion in this specimen. This promotes the formation of the most stable and compact product layer over the specimen, resulting in the highest corrosion resistance.http://www.sciencedirect.com/science/article/pii/S2213956722002833Mg alloyThermodynamic-kinetic calculationHomogenizationEISPassive film
spellingShingle Darothi Bairagi
Partha Duley
Manas Paliwal
Sumantra Mandal
Influence of second phase precipitates on mechanical and in-vitro corrosion behaviour of Mg-4Zn-0.5Ca-0.8Mn alloy in optimum homogenized conditions
Journal of Magnesium and Alloys
Mg alloy
Thermodynamic-kinetic calculation
Homogenization
EIS
Passive film
title Influence of second phase precipitates on mechanical and in-vitro corrosion behaviour of Mg-4Zn-0.5Ca-0.8Mn alloy in optimum homogenized conditions
title_full Influence of second phase precipitates on mechanical and in-vitro corrosion behaviour of Mg-4Zn-0.5Ca-0.8Mn alloy in optimum homogenized conditions
title_fullStr Influence of second phase precipitates on mechanical and in-vitro corrosion behaviour of Mg-4Zn-0.5Ca-0.8Mn alloy in optimum homogenized conditions
title_full_unstemmed Influence of second phase precipitates on mechanical and in-vitro corrosion behaviour of Mg-4Zn-0.5Ca-0.8Mn alloy in optimum homogenized conditions
title_short Influence of second phase precipitates on mechanical and in-vitro corrosion behaviour of Mg-4Zn-0.5Ca-0.8Mn alloy in optimum homogenized conditions
title_sort influence of second phase precipitates on mechanical and in vitro corrosion behaviour of mg 4zn 0 5ca 0 8mn alloy in optimum homogenized conditions
topic Mg alloy
Thermodynamic-kinetic calculation
Homogenization
EIS
Passive film
url http://www.sciencedirect.com/science/article/pii/S2213956722002833
work_keys_str_mv AT darothibairagi influenceofsecondphaseprecipitatesonmechanicalandinvitrocorrosionbehaviourofmg4zn05ca08mnalloyinoptimumhomogenizedconditions
AT parthaduley influenceofsecondphaseprecipitatesonmechanicalandinvitrocorrosionbehaviourofmg4zn05ca08mnalloyinoptimumhomogenizedconditions
AT manaspaliwal influenceofsecondphaseprecipitatesonmechanicalandinvitrocorrosionbehaviourofmg4zn05ca08mnalloyinoptimumhomogenizedconditions
AT sumantramandal influenceofsecondphaseprecipitatesonmechanicalandinvitrocorrosionbehaviourofmg4zn05ca08mnalloyinoptimumhomogenizedconditions