Mechanical response analysis of the wide-chord hollow fan blade considering the fluid–structure interaction

The aero-engine wide-chord hollow fan blade with a cavity stiffener structure can effectively reduce the weight and greatly increase the rotational speed. However, during the high-speed rotation process of the hollow fan, there is a strong coupling effect between the solid domain of the blade and th...

Full description

Bibliographic Details
Main Authors: Xinzhe Zhang, Xian Wang, Guoju Li, Yamin Zhang, Guojie Zhang
Format: Article
Language:English
Published: Frontiers Media S.A. 2024-01-01
Series:Frontiers in Energy Research
Subjects:
Online Access:https://www.frontiersin.org/articles/10.3389/fenrg.2023.1322343/full
_version_ 1797357691980480512
author Xinzhe Zhang
Xinzhe Zhang
Xian Wang
Guoju Li
Guoju Li
Yamin Zhang
Guojie Zhang
Guojie Zhang
author_facet Xinzhe Zhang
Xinzhe Zhang
Xian Wang
Guoju Li
Guoju Li
Yamin Zhang
Guojie Zhang
Guojie Zhang
author_sort Xinzhe Zhang
collection DOAJ
description The aero-engine wide-chord hollow fan blade with a cavity stiffener structure can effectively reduce the weight and greatly increase the rotational speed. However, during the high-speed rotation process of the hollow fan, there is a strong coupling effect between the solid domain of the blade and the incoming air. This effect leads to a certain deformation of the rotor blade, which has a large impact on the structural strength of the blade. Aiming at the problem of the fluid–structure interaction in its operation, the finite-element method was used to simulate the two-layer structure of the TC4 titanium alloy wide-chord hollow fan blade. The centrifugal force and fluid–structure coupling effect were considered when carrying out the research on the structural mechanical characteristics of the blade. The results show that the maximum equivalent stress of the blade considering the fluid–structure coupling effect is 508 MPa at the rotational speed of 2,900 r/min, which is approximately 18% higher than the maximum stress when only the centrifugal force is considered. This phenomenon indicates that the effect of aerodynamic force on the blade stress cannot be ignored. The stress concentration area of the blade is located in the third stiffener from the leading edge and near the root of the blade, and the aerodynamic force has a more significant effect on the radial stress distribution of the blade. Further analysis of the equivalent stress distribution along the blade tip direction shows a trend of first increasing and then decreasing. The maximum equivalent stress appears at a distance of 30 mm up to the bottom of the stiffener.
first_indexed 2024-03-08T14:48:47Z
format Article
id doaj.art-342e3a9f295f4172ba6d9c5d5ccb724a
institution Directory Open Access Journal
issn 2296-598X
language English
last_indexed 2024-03-08T14:48:47Z
publishDate 2024-01-01
publisher Frontiers Media S.A.
record_format Article
series Frontiers in Energy Research
spelling doaj.art-342e3a9f295f4172ba6d9c5d5ccb724a2024-01-11T04:39:33ZengFrontiers Media S.A.Frontiers in Energy Research2296-598X2024-01-011110.3389/fenrg.2023.13223431322343Mechanical response analysis of the wide-chord hollow fan blade considering the fluid–structure interactionXinzhe Zhang0Xinzhe Zhang1Xian Wang2Guoju Li3Guoju Li4Yamin Zhang5Guojie Zhang6Guojie Zhang7School of Aerospace Engineering, Zhengzhou University of Aeronautics, Zhengzhou, ChinaHenan Key Laboratory of General Aviation Technology, Zhengzhou University of Aeronautics, Zhengzhou, ChinaSchool of Aerospace Engineering, Zhengzhou University of Aeronautics, Zhengzhou, ChinaSchool of Aerospace Engineering, Zhengzhou University of Aeronautics, Zhengzhou, ChinaHenan Key Laboratory of General Aviation Technology, Zhengzhou University of Aeronautics, Zhengzhou, ChinaSchool of Aerospace Engineering, Zhengzhou University of Aeronautics, Zhengzhou, ChinaHenan Key Laboratory of General Aviation Technology, Zhengzhou University of Aeronautics, Zhengzhou, ChinaSchool of Mechanical and Power Engineering, Zhengzhou University, Zhengzhou, ChinaThe aero-engine wide-chord hollow fan blade with a cavity stiffener structure can effectively reduce the weight and greatly increase the rotational speed. However, during the high-speed rotation process of the hollow fan, there is a strong coupling effect between the solid domain of the blade and the incoming air. This effect leads to a certain deformation of the rotor blade, which has a large impact on the structural strength of the blade. Aiming at the problem of the fluid–structure interaction in its operation, the finite-element method was used to simulate the two-layer structure of the TC4 titanium alloy wide-chord hollow fan blade. The centrifugal force and fluid–structure coupling effect were considered when carrying out the research on the structural mechanical characteristics of the blade. The results show that the maximum equivalent stress of the blade considering the fluid–structure coupling effect is 508 MPa at the rotational speed of 2,900 r/min, which is approximately 18% higher than the maximum stress when only the centrifugal force is considered. This phenomenon indicates that the effect of aerodynamic force on the blade stress cannot be ignored. The stress concentration area of the blade is located in the third stiffener from the leading edge and near the root of the blade, and the aerodynamic force has a more significant effect on the radial stress distribution of the blade. Further analysis of the equivalent stress distribution along the blade tip direction shows a trend of first increasing and then decreasing. The maximum equivalent stress appears at a distance of 30 mm up to the bottom of the stiffener.https://www.frontiersin.org/articles/10.3389/fenrg.2023.1322343/fullhollow fan bladecavity stiffenerfluid–structure interactionblade stressnumerical simulation
spellingShingle Xinzhe Zhang
Xinzhe Zhang
Xian Wang
Guoju Li
Guoju Li
Yamin Zhang
Guojie Zhang
Guojie Zhang
Mechanical response analysis of the wide-chord hollow fan blade considering the fluid–structure interaction
Frontiers in Energy Research
hollow fan blade
cavity stiffener
fluid–structure interaction
blade stress
numerical simulation
title Mechanical response analysis of the wide-chord hollow fan blade considering the fluid–structure interaction
title_full Mechanical response analysis of the wide-chord hollow fan blade considering the fluid–structure interaction
title_fullStr Mechanical response analysis of the wide-chord hollow fan blade considering the fluid–structure interaction
title_full_unstemmed Mechanical response analysis of the wide-chord hollow fan blade considering the fluid–structure interaction
title_short Mechanical response analysis of the wide-chord hollow fan blade considering the fluid–structure interaction
title_sort mechanical response analysis of the wide chord hollow fan blade considering the fluid structure interaction
topic hollow fan blade
cavity stiffener
fluid–structure interaction
blade stress
numerical simulation
url https://www.frontiersin.org/articles/10.3389/fenrg.2023.1322343/full
work_keys_str_mv AT xinzhezhang mechanicalresponseanalysisofthewidechordhollowfanbladeconsideringthefluidstructureinteraction
AT xinzhezhang mechanicalresponseanalysisofthewidechordhollowfanbladeconsideringthefluidstructureinteraction
AT xianwang mechanicalresponseanalysisofthewidechordhollowfanbladeconsideringthefluidstructureinteraction
AT guojuli mechanicalresponseanalysisofthewidechordhollowfanbladeconsideringthefluidstructureinteraction
AT guojuli mechanicalresponseanalysisofthewidechordhollowfanbladeconsideringthefluidstructureinteraction
AT yaminzhang mechanicalresponseanalysisofthewidechordhollowfanbladeconsideringthefluidstructureinteraction
AT guojiezhang mechanicalresponseanalysisofthewidechordhollowfanbladeconsideringthefluidstructureinteraction
AT guojiezhang mechanicalresponseanalysisofthewidechordhollowfanbladeconsideringthefluidstructureinteraction