Inline Quality Monitoring of Reverse Extruded Aluminum Parts with Cathodic Dip-Paint Coating (KTL)

Perfectly coated surfaces are an essential quality feature in the automotive and consumer goods industries. They are the result of an optimized, controlled coating process. Because entire assemblies could be rejected if Out-of-Specification (OOS) parts are installed, this has a severe economic impac...

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Main Authors: Alexander Pierer, Markus Hauser, Michael Hoffmann, Martin Naumann, Thomas Wiener, Melvin Alexis Lara de León, Mattias Mende, Jiří Koziorek, Martin Dix
Format: Article
Language:English
Published: MDPI AG 2022-12-01
Series:Sensors
Subjects:
Online Access:https://www.mdpi.com/1424-8220/22/24/9646
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author Alexander Pierer
Markus Hauser
Michael Hoffmann
Martin Naumann
Thomas Wiener
Melvin Alexis Lara de León
Mattias Mende
Jiří Koziorek
Martin Dix
author_facet Alexander Pierer
Markus Hauser
Michael Hoffmann
Martin Naumann
Thomas Wiener
Melvin Alexis Lara de León
Mattias Mende
Jiří Koziorek
Martin Dix
author_sort Alexander Pierer
collection DOAJ
description Perfectly coated surfaces are an essential quality feature in the automotive and consumer goods industries. They are the result of an optimized, controlled coating process. Because entire assemblies could be rejected if Out-of-Specification (OOS) parts are installed, this has a severe economic impact. This paper presents a novel, line-integrated multi-camera system with intelligent algorithms for anomaly detection on small KTL-coated aluminum parts. The system also aims to automatize the previously used human inspection to a sophisticated and automated vision system that efficiently detects defects and anomalies on coated parts.
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spelling doaj.art-34760305e4f04e3f9237d014747dc39a2023-11-24T17:53:02ZengMDPI AGSensors1424-82202022-12-012224964610.3390/s22249646Inline Quality Monitoring of Reverse Extruded Aluminum Parts with Cathodic Dip-Paint Coating (KTL)Alexander Pierer0Markus Hauser1Michael Hoffmann2Martin Naumann3Thomas Wiener4Melvin Alexis Lara de León5Mattias Mende6Jiří Koziorek7Martin Dix8Fraunhofer Institute for Machine Tools and Forming Technology IWU, 09126 Chemnitz, GermanyBenseler Beschichtungen GmbH & Co. KG, 70806 Kornwestheim, GermanyFraunhofer Institute for Machine Tools and Forming Technology IWU, 09126 Chemnitz, GermanyFraunhofer Institute for Machine Tools and Forming Technology IWU, 09126 Chemnitz, GermanyFraunhofer Institute for Machine Tools and Forming Technology IWU, 09126 Chemnitz, GermanyDepartment of Cybernetics and Biomedical Engineering, Technical University of Ostrava (VŠB-TUO), 70833 Ostrava, Czech RepublicFraunhofer Institute for Machine Tools and Forming Technology IWU, 09126 Chemnitz, GermanyDepartment of Cybernetics and Biomedical Engineering, Technical University of Ostrava (VŠB-TUO), 70833 Ostrava, Czech RepublicFraunhofer Institute for Machine Tools and Forming Technology IWU, 09126 Chemnitz, GermanyPerfectly coated surfaces are an essential quality feature in the automotive and consumer goods industries. They are the result of an optimized, controlled coating process. Because entire assemblies could be rejected if Out-of-Specification (OOS) parts are installed, this has a severe economic impact. This paper presents a novel, line-integrated multi-camera system with intelligent algorithms for anomaly detection on small KTL-coated aluminum parts. The system also aims to automatize the previously used human inspection to a sophisticated and automated vision system that efficiently detects defects and anomalies on coated parts.https://www.mdpi.com/1424-8220/22/24/9646quality controlcoatingextrusionfailureneural networks
spellingShingle Alexander Pierer
Markus Hauser
Michael Hoffmann
Martin Naumann
Thomas Wiener
Melvin Alexis Lara de León
Mattias Mende
Jiří Koziorek
Martin Dix
Inline Quality Monitoring of Reverse Extruded Aluminum Parts with Cathodic Dip-Paint Coating (KTL)
Sensors
quality control
coating
extrusion
failure
neural networks
title Inline Quality Monitoring of Reverse Extruded Aluminum Parts with Cathodic Dip-Paint Coating (KTL)
title_full Inline Quality Monitoring of Reverse Extruded Aluminum Parts with Cathodic Dip-Paint Coating (KTL)
title_fullStr Inline Quality Monitoring of Reverse Extruded Aluminum Parts with Cathodic Dip-Paint Coating (KTL)
title_full_unstemmed Inline Quality Monitoring of Reverse Extruded Aluminum Parts with Cathodic Dip-Paint Coating (KTL)
title_short Inline Quality Monitoring of Reverse Extruded Aluminum Parts with Cathodic Dip-Paint Coating (KTL)
title_sort inline quality monitoring of reverse extruded aluminum parts with cathodic dip paint coating ktl
topic quality control
coating
extrusion
failure
neural networks
url https://www.mdpi.com/1424-8220/22/24/9646
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