Pressureless sintering of ZrC with variable stoichiometry

Abstract This paper presents the experiments on the synthesis of zirconium carbide (ZrC) using carbothermal reduction of zirconia (ZrO2). The ratio of ZrO2:C is used to adapt ZrC x O y with x < 1 or ZrC + C. The modification of ZrC x O y and the total carbon amount allows the use of pressureless...

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Main Authors: Katrin Schönfeld, Hans-Peter Martin, Alexander Michaelis
Format: Article
Language:English
Published: Tsinghua University Press 2017-06-01
Series:Journal of Advanced Ceramics
Subjects:
Online Access:http://link.springer.com/article/10.1007/s40145-017-0229-1
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author Katrin Schönfeld
Hans-Peter Martin
Alexander Michaelis
author_facet Katrin Schönfeld
Hans-Peter Martin
Alexander Michaelis
author_sort Katrin Schönfeld
collection DOAJ
description Abstract This paper presents the experiments on the synthesis of zirconium carbide (ZrC) using carbothermal reduction of zirconia (ZrO2). The ratio of ZrO2:C is used to adapt ZrC x O y with x < 1 or ZrC + C. The modification of ZrC x O y and the total carbon amount allows the use of pressureless sintering method in combination with sintering temperatures ≤ 2000 °C. Fully densified ZrC products are obtained. The relevant details of ZrC formation are investigated by X-ray diffraction (XRD). The sintered products are characterized by XRD, field emission scanning electron microscopy (FESEM), as well as mechanical and electrical methods. XRD and FESEM investigations show that ZrC x O y is formed during the manufacturing process. The grain size and additional zirconia or carbon are related to the ZrO2:C ratio of the starting powder mixture. Bending strength up to 300 MPa, Young’s modulus up to 400 GPa, fracture toughness up to 4.1 MPa·m1/2, and electrical resistance at room temperature around 10−4 Ω·cm are reached by the pressureless sintered ZrC.
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spelling doaj.art-349452805c564627a7b563ccea03d61d2023-09-02T19:09:31ZengTsinghua University PressJournal of Advanced Ceramics2226-41082227-85082017-06-016216517510.1007/s40145-017-0229-1Pressureless sintering of ZrC with variable stoichiometryKatrin Schönfeld0Hans-Peter Martin1Alexander Michaelis2Fraunhofer Institute for Ceramic Technologies and Systems IKTSFraunhofer Institute for Ceramic Technologies and Systems IKTSFraunhofer Institute for Ceramic Technologies and Systems IKTSAbstract This paper presents the experiments on the synthesis of zirconium carbide (ZrC) using carbothermal reduction of zirconia (ZrO2). The ratio of ZrO2:C is used to adapt ZrC x O y with x < 1 or ZrC + C. The modification of ZrC x O y and the total carbon amount allows the use of pressureless sintering method in combination with sintering temperatures ≤ 2000 °C. Fully densified ZrC products are obtained. The relevant details of ZrC formation are investigated by X-ray diffraction (XRD). The sintered products are characterized by XRD, field emission scanning electron microscopy (FESEM), as well as mechanical and electrical methods. XRD and FESEM investigations show that ZrC x O y is formed during the manufacturing process. The grain size and additional zirconia or carbon are related to the ZrO2:C ratio of the starting powder mixture. Bending strength up to 300 MPa, Young’s modulus up to 400 GPa, fracture toughness up to 4.1 MPa·m1/2, and electrical resistance at room temperature around 10−4 Ω·cm are reached by the pressureless sintered ZrC.http://link.springer.com/article/10.1007/s40145-017-0229-1zirconium carbide (ZrC)carbothermal reductionsinteringmechanical propertieselectrical properties
spellingShingle Katrin Schönfeld
Hans-Peter Martin
Alexander Michaelis
Pressureless sintering of ZrC with variable stoichiometry
Journal of Advanced Ceramics
zirconium carbide (ZrC)
carbothermal reduction
sintering
mechanical properties
electrical properties
title Pressureless sintering of ZrC with variable stoichiometry
title_full Pressureless sintering of ZrC with variable stoichiometry
title_fullStr Pressureless sintering of ZrC with variable stoichiometry
title_full_unstemmed Pressureless sintering of ZrC with variable stoichiometry
title_short Pressureless sintering of ZrC with variable stoichiometry
title_sort pressureless sintering of zrc with variable stoichiometry
topic zirconium carbide (ZrC)
carbothermal reduction
sintering
mechanical properties
electrical properties
url http://link.springer.com/article/10.1007/s40145-017-0229-1
work_keys_str_mv AT katrinschonfeld pressurelesssinteringofzrcwithvariablestoichiometry
AT hanspetermartin pressurelesssinteringofzrcwithvariablestoichiometry
AT alexandermichaelis pressurelesssinteringofzrcwithvariablestoichiometry