Model construction and experimental research on end grinding force of SiCp/Al composites

Aiming at the problem that precision and efficient end grinding is required for the two-phase 3D reconstruction of SiCp/Al grinding layer by layer, an analytical model of end grinding force of SiCp/Al is established based on the grinding force of SiCp/Al grinding with a single abrasive particle, con...

Full description

Bibliographic Details
Main Authors: Guixin CAO, Zhiguo DONG, Zehua ZHANG, Zhangmin HOU
Format: Article
Language:zho
Published: Zhengzhou Research Institute for Abrasives & Grinding Co., Ltd. 2023-06-01
Series:Jin'gangshi yu moliao moju gongcheng
Subjects:
Online Access:http://www.jgszz.cn/article/doi/10.13394/j.cnki.jgszz.2022.0112
_version_ 1827769586006622208
author Guixin CAO
Zhiguo DONG
Zehua ZHANG
Zhangmin HOU
author_facet Guixin CAO
Zhiguo DONG
Zehua ZHANG
Zhangmin HOU
author_sort Guixin CAO
collection DOAJ
description Aiming at the problem that precision and efficient end grinding is required for the two-phase 3D reconstruction of SiCp/Al grinding layer by layer, an analytical model of end grinding force of SiCp/Al is established based on the grinding force of SiCp/Al grinding with a single abrasive particle, considering the chip deformation force, friction force and the breaking force of SiC particles. The effects of cutting speed, workpiece feed speed and axial grinding depth on the surface roughness were studied by experiments. The machining technology of SiCp/Al metallographic surface rapid grinding was also discussed. The results show that the overall average error between the analytical model of end grinding force and the experimental normal grinding force Fn is 12.98%, and that the overall average error of tangential grinding force Ft is 3.49%. The surface roughness decreases with the increase of cutting speed and increases with the increase of feed speed and axial grinding depth. The grinding time for obtaining a good metallographic surface is 600 s after 6 grinding times with a grinding tool of 13.0 μm grain size. The rapid grinding of SiCp/Al metallographic surface can be realized.
first_indexed 2024-03-11T12:26:29Z
format Article
id doaj.art-34c169e5c9154579bbf363012bb5491c
institution Directory Open Access Journal
issn 1006-852X
language zho
last_indexed 2024-03-11T12:26:29Z
publishDate 2023-06-01
publisher Zhengzhou Research Institute for Abrasives & Grinding Co., Ltd.
record_format Article
series Jin'gangshi yu moliao moju gongcheng
spelling doaj.art-34c169e5c9154579bbf363012bb5491c2023-11-06T08:37:20ZzhoZhengzhou Research Institute for Abrasives & Grinding Co., Ltd.Jin'gangshi yu moliao moju gongcheng1006-852X2023-06-0143334034710.13394/j.cnki.jgszz.2022.01122022-0112Model construction and experimental research on end grinding force of SiCp/Al compositesGuixin CAO0Zhiguo DONG1Zehua ZHANG2Zhangmin HOU3College of Mechanical and Vehicle Engineering, Taiyuan University of Technology, Taiyuan 030024, ChinaCollege of Mechanical and Vehicle Engineering, Taiyuan University of Technology, Taiyuan 030024, ChinaCollege of Mechanical and Vehicle Engineering, Taiyuan University of Technology, Taiyuan 030024, ChinaCollege of Mechanical and Vehicle Engineering, Taiyuan University of Technology, Taiyuan 030024, ChinaAiming at the problem that precision and efficient end grinding is required for the two-phase 3D reconstruction of SiCp/Al grinding layer by layer, an analytical model of end grinding force of SiCp/Al is established based on the grinding force of SiCp/Al grinding with a single abrasive particle, considering the chip deformation force, friction force and the breaking force of SiC particles. The effects of cutting speed, workpiece feed speed and axial grinding depth on the surface roughness were studied by experiments. The machining technology of SiCp/Al metallographic surface rapid grinding was also discussed. The results show that the overall average error between the analytical model of end grinding force and the experimental normal grinding force Fn is 12.98%, and that the overall average error of tangential grinding force Ft is 3.49%. The surface roughness decreases with the increase of cutting speed and increases with the increase of feed speed and axial grinding depth. The grinding time for obtaining a good metallographic surface is 600 s after 6 grinding times with a grinding tool of 13.0 μm grain size. The rapid grinding of SiCp/Al metallographic surface can be realized.http://www.jgszz.cn/article/doi/10.13394/j.cnki.jgszz.2022.0112precision grindinggrinding force modelsicp/almetallographic surface
spellingShingle Guixin CAO
Zhiguo DONG
Zehua ZHANG
Zhangmin HOU
Model construction and experimental research on end grinding force of SiCp/Al composites
Jin'gangshi yu moliao moju gongcheng
precision grinding
grinding force model
sicp/al
metallographic surface
title Model construction and experimental research on end grinding force of SiCp/Al composites
title_full Model construction and experimental research on end grinding force of SiCp/Al composites
title_fullStr Model construction and experimental research on end grinding force of SiCp/Al composites
title_full_unstemmed Model construction and experimental research on end grinding force of SiCp/Al composites
title_short Model construction and experimental research on end grinding force of SiCp/Al composites
title_sort model construction and experimental research on end grinding force of sicp al composites
topic precision grinding
grinding force model
sicp/al
metallographic surface
url http://www.jgszz.cn/article/doi/10.13394/j.cnki.jgszz.2022.0112
work_keys_str_mv AT guixincao modelconstructionandexperimentalresearchonendgrindingforceofsicpalcomposites
AT zhiguodong modelconstructionandexperimentalresearchonendgrindingforceofsicpalcomposites
AT zehuazhang modelconstructionandexperimentalresearchonendgrindingforceofsicpalcomposites
AT zhangminhou modelconstructionandexperimentalresearchonendgrindingforceofsicpalcomposites