Shape Mapping Detection of Electric Vehicle Alloy Defects Based on Pulsed Eddy Current Rectangular Sensors

In this paper, we investigate pulsed eddy current (PEC) testing based on a rectangular sensor for the purpose of defect shape mapping in electric vehicle lightweight alloy material. Different dimensional defects were machined on the 3003 aluminum alloy and detected using the A-scan technique and C-s...

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Main Authors: Kai Zhang, Zhurong Dong, Zhan Yu, Yunze He
Format: Article
Language:English
Published: MDPI AG 2018-10-01
Series:Applied Sciences
Subjects:
Online Access:https://www.mdpi.com/2076-3417/8/11/2066
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author Kai Zhang
Zhurong Dong
Zhan Yu
Yunze He
author_facet Kai Zhang
Zhurong Dong
Zhan Yu
Yunze He
author_sort Kai Zhang
collection DOAJ
description In this paper, we investigate pulsed eddy current (PEC) testing based on a rectangular sensor for the purpose of defect shape mapping in electric vehicle lightweight alloy material. Different dimensional defects were machined on the 3003 aluminum alloy and detected using the A-scan technique and C-scan imaging in two scanning directions. The experiment results indicated that defect plane shape could be preliminarily obtained and length and width could be estimated based upon C-scan contour images. Consequently, the comparison of results between the two directions showed that the C-scan identification in the direction of magnetic flux was better than in the direction of the exciting current. Finally, subsurface defects and irregular defects were detected to verify the performance of shape mapping as a recommended approach. The conclusion drawn indicates that the proposed method, based on PEC rectangular sensors, is an effective approach in reconstructing a defect’s shape.
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spelling doaj.art-35864d36d0f14b0ead10216c17ba4dbf2022-12-21T17:26:20ZengMDPI AGApplied Sciences2076-34172018-10-01811206610.3390/app8112066app8112066Shape Mapping Detection of Electric Vehicle Alloy Defects Based on Pulsed Eddy Current Rectangular SensorsKai Zhang0Zhurong Dong1Zhan Yu2Yunze He3Automotive & Transportation Engineering, Shenzhen Polytechnic, Shenzhen 518055, ChinaAutomotive & Transportation Engineering, Shenzhen Polytechnic, Shenzhen 518055, ChinaAutomotive & Transportation Engineering, Shenzhen Polytechnic, Shenzhen 518055, ChinaCollege of Electrical & Information Engineering, Hunan University, Changsha 410082, ChinaIn this paper, we investigate pulsed eddy current (PEC) testing based on a rectangular sensor for the purpose of defect shape mapping in electric vehicle lightweight alloy material. Different dimensional defects were machined on the 3003 aluminum alloy and detected using the A-scan technique and C-scan imaging in two scanning directions. The experiment results indicated that defect plane shape could be preliminarily obtained and length and width could be estimated based upon C-scan contour images. Consequently, the comparison of results between the two directions showed that the C-scan identification in the direction of magnetic flux was better than in the direction of the exciting current. Finally, subsurface defects and irregular defects were detected to verify the performance of shape mapping as a recommended approach. The conclusion drawn indicates that the proposed method, based on PEC rectangular sensors, is an effective approach in reconstructing a defect’s shape.https://www.mdpi.com/2076-3417/8/11/2066nondestructive testingpulsed eddy currentalloy materialC-scan imagingdefect shape mappingrectangular coil
spellingShingle Kai Zhang
Zhurong Dong
Zhan Yu
Yunze He
Shape Mapping Detection of Electric Vehicle Alloy Defects Based on Pulsed Eddy Current Rectangular Sensors
Applied Sciences
nondestructive testing
pulsed eddy current
alloy material
C-scan imaging
defect shape mapping
rectangular coil
title Shape Mapping Detection of Electric Vehicle Alloy Defects Based on Pulsed Eddy Current Rectangular Sensors
title_full Shape Mapping Detection of Electric Vehicle Alloy Defects Based on Pulsed Eddy Current Rectangular Sensors
title_fullStr Shape Mapping Detection of Electric Vehicle Alloy Defects Based on Pulsed Eddy Current Rectangular Sensors
title_full_unstemmed Shape Mapping Detection of Electric Vehicle Alloy Defects Based on Pulsed Eddy Current Rectangular Sensors
title_short Shape Mapping Detection of Electric Vehicle Alloy Defects Based on Pulsed Eddy Current Rectangular Sensors
title_sort shape mapping detection of electric vehicle alloy defects based on pulsed eddy current rectangular sensors
topic nondestructive testing
pulsed eddy current
alloy material
C-scan imaging
defect shape mapping
rectangular coil
url https://www.mdpi.com/2076-3417/8/11/2066
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AT zhurongdong shapemappingdetectionofelectricvehiclealloydefectsbasedonpulsededdycurrentrectangularsensors
AT zhanyu shapemappingdetectionofelectricvehiclealloydefectsbasedonpulsededdycurrentrectangularsensors
AT yunzehe shapemappingdetectionofelectricvehiclealloydefectsbasedonpulsededdycurrentrectangularsensors