Shape Mapping Detection of Electric Vehicle Alloy Defects Based on Pulsed Eddy Current Rectangular Sensors
In this paper, we investigate pulsed eddy current (PEC) testing based on a rectangular sensor for the purpose of defect shape mapping in electric vehicle lightweight alloy material. Different dimensional defects were machined on the 3003 aluminum alloy and detected using the A-scan technique and C-s...
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MDPI AG
2018-10-01
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Online Access: | https://www.mdpi.com/2076-3417/8/11/2066 |
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author | Kai Zhang Zhurong Dong Zhan Yu Yunze He |
author_facet | Kai Zhang Zhurong Dong Zhan Yu Yunze He |
author_sort | Kai Zhang |
collection | DOAJ |
description | In this paper, we investigate pulsed eddy current (PEC) testing based on a rectangular sensor for the purpose of defect shape mapping in electric vehicle lightweight alloy material. Different dimensional defects were machined on the 3003 aluminum alloy and detected using the A-scan technique and C-scan imaging in two scanning directions. The experiment results indicated that defect plane shape could be preliminarily obtained and length and width could be estimated based upon C-scan contour images. Consequently, the comparison of results between the two directions showed that the C-scan identification in the direction of magnetic flux was better than in the direction of the exciting current. Finally, subsurface defects and irregular defects were detected to verify the performance of shape mapping as a recommended approach. The conclusion drawn indicates that the proposed method, based on PEC rectangular sensors, is an effective approach in reconstructing a defect’s shape. |
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institution | Directory Open Access Journal |
issn | 2076-3417 |
language | English |
last_indexed | 2024-12-23T23:20:57Z |
publishDate | 2018-10-01 |
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spelling | doaj.art-35864d36d0f14b0ead10216c17ba4dbf2022-12-21T17:26:20ZengMDPI AGApplied Sciences2076-34172018-10-01811206610.3390/app8112066app8112066Shape Mapping Detection of Electric Vehicle Alloy Defects Based on Pulsed Eddy Current Rectangular SensorsKai Zhang0Zhurong Dong1Zhan Yu2Yunze He3Automotive & Transportation Engineering, Shenzhen Polytechnic, Shenzhen 518055, ChinaAutomotive & Transportation Engineering, Shenzhen Polytechnic, Shenzhen 518055, ChinaAutomotive & Transportation Engineering, Shenzhen Polytechnic, Shenzhen 518055, ChinaCollege of Electrical & Information Engineering, Hunan University, Changsha 410082, ChinaIn this paper, we investigate pulsed eddy current (PEC) testing based on a rectangular sensor for the purpose of defect shape mapping in electric vehicle lightweight alloy material. Different dimensional defects were machined on the 3003 aluminum alloy and detected using the A-scan technique and C-scan imaging in two scanning directions. The experiment results indicated that defect plane shape could be preliminarily obtained and length and width could be estimated based upon C-scan contour images. Consequently, the comparison of results between the two directions showed that the C-scan identification in the direction of magnetic flux was better than in the direction of the exciting current. Finally, subsurface defects and irregular defects were detected to verify the performance of shape mapping as a recommended approach. The conclusion drawn indicates that the proposed method, based on PEC rectangular sensors, is an effective approach in reconstructing a defect’s shape.https://www.mdpi.com/2076-3417/8/11/2066nondestructive testingpulsed eddy currentalloy materialC-scan imagingdefect shape mappingrectangular coil |
spellingShingle | Kai Zhang Zhurong Dong Zhan Yu Yunze He Shape Mapping Detection of Electric Vehicle Alloy Defects Based on Pulsed Eddy Current Rectangular Sensors Applied Sciences nondestructive testing pulsed eddy current alloy material C-scan imaging defect shape mapping rectangular coil |
title | Shape Mapping Detection of Electric Vehicle Alloy Defects Based on Pulsed Eddy Current Rectangular Sensors |
title_full | Shape Mapping Detection of Electric Vehicle Alloy Defects Based on Pulsed Eddy Current Rectangular Sensors |
title_fullStr | Shape Mapping Detection of Electric Vehicle Alloy Defects Based on Pulsed Eddy Current Rectangular Sensors |
title_full_unstemmed | Shape Mapping Detection of Electric Vehicle Alloy Defects Based on Pulsed Eddy Current Rectangular Sensors |
title_short | Shape Mapping Detection of Electric Vehicle Alloy Defects Based on Pulsed Eddy Current Rectangular Sensors |
title_sort | shape mapping detection of electric vehicle alloy defects based on pulsed eddy current rectangular sensors |
topic | nondestructive testing pulsed eddy current alloy material C-scan imaging defect shape mapping rectangular coil |
url | https://www.mdpi.com/2076-3417/8/11/2066 |
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