Impact Performance Evaluation of a Crash Cushion Design Using Finite Element Simulation and Full-Scale Crash Testing

Crash cushions are designed to gradually absorb the kinetic energy of an impacting vehicle and bring it to a controlled stop within an acceptable distance while maintaining a limited amount of deceleration on the occupants. These cushions are used to protect errant vehicles from hitting rigid object...

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Main Authors: Murat Büyük, Ali Osman Atahan, Kenan Kurucuoğlu
Format: Article
Language:English
Published: MDPI AG 2018-11-01
Series:Safety
Subjects:
Online Access:https://www.mdpi.com/2313-576X/4/4/48
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author Murat Büyük
Ali Osman Atahan
Kenan Kurucuoğlu
author_facet Murat Büyük
Ali Osman Atahan
Kenan Kurucuoğlu
author_sort Murat Büyük
collection DOAJ
description Crash cushions are designed to gradually absorb the kinetic energy of an impacting vehicle and bring it to a controlled stop within an acceptable distance while maintaining a limited amount of deceleration on the occupants. These cushions are used to protect errant vehicles from hitting rigid objects, such as poles and barriers located at exit locations on roads. Impact performance evaluation of crash cushions are attained according to an EN 1317-3 standard based on various speed limits and impact angles. Crash cushions can be designed to absorb the energy of an impacting vehicle by using different material deformation mechanisms, such as metal plasticity supported by airbag folding or damping. In this study, a new crash cushion system, called the ulukur crash cushion (UCC), is developed by using linear, low-density polyethylene (LLDPE) containers supported by embedded plastic energy-absorbing tubes as dampers. Steel cables are used to provide anchorage to the design. The crashworthiness of the system was evaluated both numerically and experimentally. The finite element model of the design was developed and solved using LS-DYNA (971, LSTC, Livermore, CA, USA), in which the impact performance was evaluated considering the EN 1317 standard. Following the simulations, full-scale crash tests were performed to determine the performance of the design in containing and redirecting the impacting vehicle. Both the simulations and crash tests showed acceptable agreement. Further crash tests are planned to fully evaluate the crashworthiness of the new crash cushion system.
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spelling doaj.art-358a37570d0d49098db7751b8bce039a2022-12-22T01:35:39ZengMDPI AGSafety2313-576X2018-11-01444810.3390/safety4040048safety4040048Impact Performance Evaluation of a Crash Cushion Design Using Finite Element Simulation and Full-Scale Crash TestingMurat Büyük0Ali Osman Atahan1Kenan Kurucuoğlu2Department Faculty of Engineering and Natural Sciences, Sabanci University, Main Campus, İstanbul 34956, TurkeyDepartment of Civil Engineering, Istanbul Technical University, Ayazaga Campus, İstanbul 34469, TurkeyUlukur Plastic Traffic Products, İstanbul 34870, TurkeyCrash cushions are designed to gradually absorb the kinetic energy of an impacting vehicle and bring it to a controlled stop within an acceptable distance while maintaining a limited amount of deceleration on the occupants. These cushions are used to protect errant vehicles from hitting rigid objects, such as poles and barriers located at exit locations on roads. Impact performance evaluation of crash cushions are attained according to an EN 1317-3 standard based on various speed limits and impact angles. Crash cushions can be designed to absorb the energy of an impacting vehicle by using different material deformation mechanisms, such as metal plasticity supported by airbag folding or damping. In this study, a new crash cushion system, called the ulukur crash cushion (UCC), is developed by using linear, low-density polyethylene (LLDPE) containers supported by embedded plastic energy-absorbing tubes as dampers. Steel cables are used to provide anchorage to the design. The crashworthiness of the system was evaluated both numerically and experimentally. The finite element model of the design was developed and solved using LS-DYNA (971, LSTC, Livermore, CA, USA), in which the impact performance was evaluated considering the EN 1317 standard. Following the simulations, full-scale crash tests were performed to determine the performance of the design in containing and redirecting the impacting vehicle. Both the simulations and crash tests showed acceptable agreement. Further crash tests are planned to fully evaluate the crashworthiness of the new crash cushion system.https://www.mdpi.com/2313-576X/4/4/48crash cushioncrash testsimulationLS-DYNAEN 1317road safetyenergy absorptionlinear, low-density polyethylene
spellingShingle Murat Büyük
Ali Osman Atahan
Kenan Kurucuoğlu
Impact Performance Evaluation of a Crash Cushion Design Using Finite Element Simulation and Full-Scale Crash Testing
Safety
crash cushion
crash test
simulation
LS-DYNA
EN 1317
road safety
energy absorption
linear, low-density polyethylene
title Impact Performance Evaluation of a Crash Cushion Design Using Finite Element Simulation and Full-Scale Crash Testing
title_full Impact Performance Evaluation of a Crash Cushion Design Using Finite Element Simulation and Full-Scale Crash Testing
title_fullStr Impact Performance Evaluation of a Crash Cushion Design Using Finite Element Simulation and Full-Scale Crash Testing
title_full_unstemmed Impact Performance Evaluation of a Crash Cushion Design Using Finite Element Simulation and Full-Scale Crash Testing
title_short Impact Performance Evaluation of a Crash Cushion Design Using Finite Element Simulation and Full-Scale Crash Testing
title_sort impact performance evaluation of a crash cushion design using finite element simulation and full scale crash testing
topic crash cushion
crash test
simulation
LS-DYNA
EN 1317
road safety
energy absorption
linear, low-density polyethylene
url https://www.mdpi.com/2313-576X/4/4/48
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AT aliosmanatahan impactperformanceevaluationofacrashcushiondesignusingfiniteelementsimulationandfullscalecrashtesting
AT kenankurucuoglu impactperformanceevaluationofacrashcushiondesignusingfiniteelementsimulationandfullscalecrashtesting