Catalyst Performance Studies on the Guerbet Reaction in a Continuous Flow Reactor Using Mono- and Bi-Metallic Cu-Ni Porous Metal Oxides

Higher alcohols like 1-butanol are considered important biofuels with superior properties compared to the more readily available bio-ethanol. An attractive route to prepare 1-butanol from ethanol is the Guerbet reaction. We here report the use of hydrotalcite-derived mono- (Cu-PMO or Ni-PMO) and bi-...

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Main Authors: Xiao-Ying Xi, Zhuo-Hua Sun, Hua-Tang Cao, Yu-Tao Pei, Gert H. ten Brink, Peter J. Deuss, Katalin Barta, Hero J. Heeres
Format: Article
Language:English
Published: MDPI AG 2020-09-01
Series:Catalysts
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Online Access:https://www.mdpi.com/2073-4344/10/9/996
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author Xiao-Ying Xi
Zhuo-Hua Sun
Hua-Tang Cao
Yu-Tao Pei
Gert H. ten Brink
Peter J. Deuss
Katalin Barta
Hero J. Heeres
author_facet Xiao-Ying Xi
Zhuo-Hua Sun
Hua-Tang Cao
Yu-Tao Pei
Gert H. ten Brink
Peter J. Deuss
Katalin Barta
Hero J. Heeres
author_sort Xiao-Ying Xi
collection DOAJ
description Higher alcohols like 1-butanol are considered important biofuels with superior properties compared to the more readily available bio-ethanol. An attractive route to prepare 1-butanol from ethanol is the Guerbet reaction. We here report the use of hydrotalcite-derived mono- (Cu-PMO or Ni-PMO) and bi-metallic (CuNi-PMO) porous metal oxide catalysts for the Guerbet coupling of ethanol to 1-butanol in a continuous flow reactor (320 °C, 0.1 MPa, LHSV = 15 mL g<sup>−1</sup> h<sup>−1</sup>) at extended times on stream (~160 h). Two distinct regimes with different product distributions were observed for the Cu-PMO and CuNi-PMO catalyst with time on stream. At the start of the run, the initial conversion of ethanol dropped from about 85% to less than 20% after 60 h and acetaldehyde was the main product (regime 1). At prolonged times on stream (60–160 h), fairly constant low conversions of ethanol (14%) were observed and 1-butanol was the main product (regime 2). Performance of the monometallic Cu-PMO catalyst in terms of 1-butanol yield and stability was lower compared to the bi-metallic CuNi-PMO. Detailed catalyst characterization studies (XRD, H<sub>2</sub>-TPR, sorption of acrylic acid, TGA, TEM, HAADF-STEM, and EDS mapping) on both fresh and spent CuNi-PMO taken at various times on stream was performed to determine the changes in catalyst morphology and composition during a run, and particularly to obtain information on changes in catalyst structure operating in regime 1 or 2. The change in chemoselectivity is in line with an increase in basicity of the catalyst at extended runtimes.
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spelling doaj.art-359d201f90cc4895955c15898bc83bf42023-11-20T12:09:36ZengMDPI AGCatalysts2073-43442020-09-0110999610.3390/catal10090996Catalyst Performance Studies on the Guerbet Reaction in a Continuous Flow Reactor Using Mono- and Bi-Metallic Cu-Ni Porous Metal OxidesXiao-Ying Xi0Zhuo-Hua Sun1Hua-Tang Cao2Yu-Tao Pei3Gert H. ten Brink4Peter J. Deuss5Katalin Barta6Hero J. Heeres7Green Chemical Reaction Engineering, Engineering and Technology Institute Groningen, University of Groningen, Nijenborgh 4, 9747 AG Groningen, The NetherlandsStratingh Institute for Chemistry, University of Groningen, Nijenborgh 4, 9747 AG Groningen, The NetherlandsDepartment of Advanced Production Engineering, Engineering and Technology Institute Groningen, Faculty of Science and Engineering, University of Groningen, Nijenborgh 4, 9747AG Groningen, The NetherlandsDepartment of Advanced Production Engineering, Engineering and Technology Institute Groningen, Faculty of Science and Engineering, University of Groningen, Nijenborgh 4, 9747AG Groningen, The NetherlandsZernike Institute for Advanced Materials, University of Groningen, Nijenborgh 4, 9747 AG, Groningen, the NetherlandsGreen Chemical Reaction Engineering, Engineering and Technology Institute Groningen, University of Groningen, Nijenborgh 4, 9747 AG Groningen, The NetherlandsStratingh Institute for Chemistry, University of Groningen, Nijenborgh 4, 9747 AG Groningen, The NetherlandsGreen Chemical Reaction Engineering, Engineering and Technology Institute Groningen, University of Groningen, Nijenborgh 4, 9747 AG Groningen, The NetherlandsHigher alcohols like 1-butanol are considered important biofuels with superior properties compared to the more readily available bio-ethanol. An attractive route to prepare 1-butanol from ethanol is the Guerbet reaction. We here report the use of hydrotalcite-derived mono- (Cu-PMO or Ni-PMO) and bi-metallic (CuNi-PMO) porous metal oxide catalysts for the Guerbet coupling of ethanol to 1-butanol in a continuous flow reactor (320 °C, 0.1 MPa, LHSV = 15 mL g<sup>−1</sup> h<sup>−1</sup>) at extended times on stream (~160 h). Two distinct regimes with different product distributions were observed for the Cu-PMO and CuNi-PMO catalyst with time on stream. At the start of the run, the initial conversion of ethanol dropped from about 85% to less than 20% after 60 h and acetaldehyde was the main product (regime 1). At prolonged times on stream (60–160 h), fairly constant low conversions of ethanol (14%) were observed and 1-butanol was the main product (regime 2). Performance of the monometallic Cu-PMO catalyst in terms of 1-butanol yield and stability was lower compared to the bi-metallic CuNi-PMO. Detailed catalyst characterization studies (XRD, H<sub>2</sub>-TPR, sorption of acrylic acid, TGA, TEM, HAADF-STEM, and EDS mapping) on both fresh and spent CuNi-PMO taken at various times on stream was performed to determine the changes in catalyst morphology and composition during a run, and particularly to obtain information on changes in catalyst structure operating in regime 1 or 2. The change in chemoselectivity is in line with an increase in basicity of the catalyst at extended runtimes.https://www.mdpi.com/2073-4344/10/9/996ethanol1-butanolGuerbet reactionporous metal oxidescatalyst deactivation
spellingShingle Xiao-Ying Xi
Zhuo-Hua Sun
Hua-Tang Cao
Yu-Tao Pei
Gert H. ten Brink
Peter J. Deuss
Katalin Barta
Hero J. Heeres
Catalyst Performance Studies on the Guerbet Reaction in a Continuous Flow Reactor Using Mono- and Bi-Metallic Cu-Ni Porous Metal Oxides
Catalysts
ethanol
1-butanol
Guerbet reaction
porous metal oxides
catalyst deactivation
title Catalyst Performance Studies on the Guerbet Reaction in a Continuous Flow Reactor Using Mono- and Bi-Metallic Cu-Ni Porous Metal Oxides
title_full Catalyst Performance Studies on the Guerbet Reaction in a Continuous Flow Reactor Using Mono- and Bi-Metallic Cu-Ni Porous Metal Oxides
title_fullStr Catalyst Performance Studies on the Guerbet Reaction in a Continuous Flow Reactor Using Mono- and Bi-Metallic Cu-Ni Porous Metal Oxides
title_full_unstemmed Catalyst Performance Studies on the Guerbet Reaction in a Continuous Flow Reactor Using Mono- and Bi-Metallic Cu-Ni Porous Metal Oxides
title_short Catalyst Performance Studies on the Guerbet Reaction in a Continuous Flow Reactor Using Mono- and Bi-Metallic Cu-Ni Porous Metal Oxides
title_sort catalyst performance studies on the guerbet reaction in a continuous flow reactor using mono and bi metallic cu ni porous metal oxides
topic ethanol
1-butanol
Guerbet reaction
porous metal oxides
catalyst deactivation
url https://www.mdpi.com/2073-4344/10/9/996
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