Catalyzed Hydrothermal Pretreatment of Oat Husks for Integrated Production of Furfural and Lignocellulosic Residue

This study presents a novel approach for biorefining oat husks into furfural, leveraging a unique pilot-scale setup. Unlike conventional furfural manufacturing processes, which often result in substantial cellulose degradation and environmental concerns associated with sulfuric acid usage, our metho...

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Main Authors: Maris Puke, Daniela Godina, Prans Brazdausks
Format: Article
Language:English
Published: MDPI AG 2024-03-01
Series:Polymers
Subjects:
Online Access:https://www.mdpi.com/2073-4360/16/5/707
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author Maris Puke
Daniela Godina
Prans Brazdausks
author_facet Maris Puke
Daniela Godina
Prans Brazdausks
author_sort Maris Puke
collection DOAJ
description This study presents a novel approach for biorefining oat husks into furfural, leveraging a unique pilot-scale setup. Unlike conventional furfural manufacturing processes, which often result in substantial cellulose degradation and environmental concerns associated with sulfuric acid usage, our method utilizes phosphoric acid as a catalyst to achieve high furfural yield while minimizing cellulose destruction. Drawing on our research conducted in a distinctive pilot-scale environment, we successfully developed and implemented a tailored biorefining process for oat husks. Through meticulous experimentation, we attained a remarkable furfural yield of 11.84% from oven-dried mass, accompanied by a 2.64% yield of acetic acid. Importantly, our approach significantly mitigated cellulose degradation, preserving 88.31% of the cellulose content in oat husks. Existing catalytic (H<sub>2</sub>SO<sub>4</sub>) furfural manufacturing processes often lead to substantial cellulose degradation (40–50%) in lignocellulosic leftover during the pretreatment stage. As a result of the research, it was also possible to reduce the destruction of cellulose in the lignocellulose leftover to 11.69% of the output (initial) cellulose of oat husks. This research underscores the feasibility and sustainability of utilizing oat husks as a valuable feedstock for furfural production, highlighting the potential of phosphoric acid as a catalyst in biorefining processes. By showcasing our unique pilot-scale methodology, this study contributes to advancing the field of environmentally friendly biorefining technologies.
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spelling doaj.art-35ca526a8d014c4e8a9dab002250e85b2024-03-12T16:53:46ZengMDPI AGPolymers2073-43602024-03-0116570710.3390/polym16050707Catalyzed Hydrothermal Pretreatment of Oat Husks for Integrated Production of Furfural and Lignocellulosic ResidueMaris Puke0Daniela Godina1Prans Brazdausks2Latvian State Institute of Wood Chemistry, Dzerbenes 27, LV-1006 Riga, LatviaLatvian State Institute of Wood Chemistry, Dzerbenes 27, LV-1006 Riga, LatviaLatvian State Institute of Wood Chemistry, Dzerbenes 27, LV-1006 Riga, LatviaThis study presents a novel approach for biorefining oat husks into furfural, leveraging a unique pilot-scale setup. Unlike conventional furfural manufacturing processes, which often result in substantial cellulose degradation and environmental concerns associated with sulfuric acid usage, our method utilizes phosphoric acid as a catalyst to achieve high furfural yield while minimizing cellulose destruction. Drawing on our research conducted in a distinctive pilot-scale environment, we successfully developed and implemented a tailored biorefining process for oat husks. Through meticulous experimentation, we attained a remarkable furfural yield of 11.84% from oven-dried mass, accompanied by a 2.64% yield of acetic acid. Importantly, our approach significantly mitigated cellulose degradation, preserving 88.31% of the cellulose content in oat husks. Existing catalytic (H<sub>2</sub>SO<sub>4</sub>) furfural manufacturing processes often lead to substantial cellulose degradation (40–50%) in lignocellulosic leftover during the pretreatment stage. As a result of the research, it was also possible to reduce the destruction of cellulose in the lignocellulose leftover to 11.69% of the output (initial) cellulose of oat husks. This research underscores the feasibility and sustainability of utilizing oat husks as a valuable feedstock for furfural production, highlighting the potential of phosphoric acid as a catalyst in biorefining processes. By showcasing our unique pilot-scale methodology, this study contributes to advancing the field of environmentally friendly biorefining technologies.https://www.mdpi.com/2073-4360/16/5/707catalyzed hydrothermal pretreatmentoat husksfurfuralacetic acidlignocellulose
spellingShingle Maris Puke
Daniela Godina
Prans Brazdausks
Catalyzed Hydrothermal Pretreatment of Oat Husks for Integrated Production of Furfural and Lignocellulosic Residue
Polymers
catalyzed hydrothermal pretreatment
oat husks
furfural
acetic acid
lignocellulose
title Catalyzed Hydrothermal Pretreatment of Oat Husks for Integrated Production of Furfural and Lignocellulosic Residue
title_full Catalyzed Hydrothermal Pretreatment of Oat Husks for Integrated Production of Furfural and Lignocellulosic Residue
title_fullStr Catalyzed Hydrothermal Pretreatment of Oat Husks for Integrated Production of Furfural and Lignocellulosic Residue
title_full_unstemmed Catalyzed Hydrothermal Pretreatment of Oat Husks for Integrated Production of Furfural and Lignocellulosic Residue
title_short Catalyzed Hydrothermal Pretreatment of Oat Husks for Integrated Production of Furfural and Lignocellulosic Residue
title_sort catalyzed hydrothermal pretreatment of oat husks for integrated production of furfural and lignocellulosic residue
topic catalyzed hydrothermal pretreatment
oat husks
furfural
acetic acid
lignocellulose
url https://www.mdpi.com/2073-4360/16/5/707
work_keys_str_mv AT marispuke catalyzedhydrothermalpretreatmentofoathusksforintegratedproductionoffurfuralandlignocellulosicresidue
AT danielagodina catalyzedhydrothermalpretreatmentofoathusksforintegratedproductionoffurfuralandlignocellulosicresidue
AT pransbrazdausks catalyzedhydrothermalpretreatmentofoathusksforintegratedproductionoffurfuralandlignocellulosicresidue