Advanced Fabrication Method and Mechanical Properties of Silicon Nitride/Boron Nitride Fibrous Monolithic Ceramics

Silicon nitride ceramics are regarded as a promising material for high-temperature structural applications due to their remarkable characteristics, including high strength, hardness, thermal conductivity, low dielectric properties, and resistance to creep at elevated temperatures. However, their sus...

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Main Authors: Qingqing Chen, Yuan Zhang, Liuxin Chao, Ningning Dong, Yu Zhou, Guobing Ying
Format: Article
Language:English
Published: MDPI AG 2023-09-01
Series:Materials
Subjects:
Online Access:https://www.mdpi.com/1996-1944/16/18/6130
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author Qingqing Chen
Yuan Zhang
Liuxin Chao
Ningning Dong
Yu Zhou
Guobing Ying
author_facet Qingqing Chen
Yuan Zhang
Liuxin Chao
Ningning Dong
Yu Zhou
Guobing Ying
author_sort Qingqing Chen
collection DOAJ
description Silicon nitride ceramics are regarded as a promising material for high-temperature structural applications due to their remarkable characteristics, including high strength, hardness, thermal conductivity, low dielectric properties, and resistance to creep at elevated temperatures. However, their susceptibility to catastrophic fracture at high temperatures remains a concern. Herein, Si<sub>3</sub>N<sub>4</sub>/BN fibrous monolithic ceramics have been successfully prepared by employing wet-spinning and hot-pressing techniques. We delved into the design and optimization of the spinning slurry and examined how the Si<sub>3</sub>N<sub>4</sub>/BN fiber diameter affects the ceramics’ microstructure and mechanical properties. The spinning slurry exhibited exceptional stability and spinnability. Decreasing the fiber diameter contributed to material densification and improved mechanical properties. Notably, when the fiber diameter is 0.9 mm, the fabricated Si<sub>3</sub>N<sub>4</sub>/BN fibrous monolithic ceramics demonstrate a carbon content of 0.82%, a three-point bending strength of 357 ± 24 MPa, and a fracture toughness of 8.8 ± 0.36 MPa·m<sup>1/2</sup>. This investigation offers valuable insights into producing high-performance Si<sub>3</sub>N<sub>4</sub>/BN composite ceramics utilizing hot-pressing technology.
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spelling doaj.art-35f7d5d07fe44f73b94a5c67aef4c1be2023-11-19T11:43:18ZengMDPI AGMaterials1996-19442023-09-011618613010.3390/ma16186130Advanced Fabrication Method and Mechanical Properties of Silicon Nitride/Boron Nitride Fibrous Monolithic CeramicsQingqing Chen0Yuan Zhang1Liuxin Chao2Ningning Dong3Yu Zhou4Guobing Ying5Department of Materials Science and Engineering, College of Mechanics and Materials, Hohai University, Nanjing 211100, ChinaDepartment of Materials Science and Engineering, College of Mechanics and Materials, Hohai University, Nanjing 211100, ChinaDepartment of Materials Science and Engineering, College of Mechanics and Materials, Hohai University, Nanjing 211100, ChinaDepartment of Materials Science and Engineering, College of Mechanics and Materials, Hohai University, Nanjing 211100, ChinaInstitute for Advanced Ceramics, School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001, ChinaDepartment of Materials Science and Engineering, College of Mechanics and Materials, Hohai University, Nanjing 211100, ChinaSilicon nitride ceramics are regarded as a promising material for high-temperature structural applications due to their remarkable characteristics, including high strength, hardness, thermal conductivity, low dielectric properties, and resistance to creep at elevated temperatures. However, their susceptibility to catastrophic fracture at high temperatures remains a concern. Herein, Si<sub>3</sub>N<sub>4</sub>/BN fibrous monolithic ceramics have been successfully prepared by employing wet-spinning and hot-pressing techniques. We delved into the design and optimization of the spinning slurry and examined how the Si<sub>3</sub>N<sub>4</sub>/BN fiber diameter affects the ceramics’ microstructure and mechanical properties. The spinning slurry exhibited exceptional stability and spinnability. Decreasing the fiber diameter contributed to material densification and improved mechanical properties. Notably, when the fiber diameter is 0.9 mm, the fabricated Si<sub>3</sub>N<sub>4</sub>/BN fibrous monolithic ceramics demonstrate a carbon content of 0.82%, a three-point bending strength of 357 ± 24 MPa, and a fracture toughness of 8.8 ± 0.36 MPa·m<sup>1/2</sup>. This investigation offers valuable insights into producing high-performance Si<sub>3</sub>N<sub>4</sub>/BN composite ceramics utilizing hot-pressing technology.https://www.mdpi.com/1996-1944/16/18/6130Si<sub>3</sub>N<sub>4</sub>/BNfibrous monolithic ceramicmicrostructurefracture toughness
spellingShingle Qingqing Chen
Yuan Zhang
Liuxin Chao
Ningning Dong
Yu Zhou
Guobing Ying
Advanced Fabrication Method and Mechanical Properties of Silicon Nitride/Boron Nitride Fibrous Monolithic Ceramics
Materials
Si<sub>3</sub>N<sub>4</sub>/BN
fibrous monolithic ceramic
microstructure
fracture toughness
title Advanced Fabrication Method and Mechanical Properties of Silicon Nitride/Boron Nitride Fibrous Monolithic Ceramics
title_full Advanced Fabrication Method and Mechanical Properties of Silicon Nitride/Boron Nitride Fibrous Monolithic Ceramics
title_fullStr Advanced Fabrication Method and Mechanical Properties of Silicon Nitride/Boron Nitride Fibrous Monolithic Ceramics
title_full_unstemmed Advanced Fabrication Method and Mechanical Properties of Silicon Nitride/Boron Nitride Fibrous Monolithic Ceramics
title_short Advanced Fabrication Method and Mechanical Properties of Silicon Nitride/Boron Nitride Fibrous Monolithic Ceramics
title_sort advanced fabrication method and mechanical properties of silicon nitride boron nitride fibrous monolithic ceramics
topic Si<sub>3</sub>N<sub>4</sub>/BN
fibrous monolithic ceramic
microstructure
fracture toughness
url https://www.mdpi.com/1996-1944/16/18/6130
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