Calibration of Rotary Encoders Using a Shift-Angle Method

Cross-calibration using an autocollimator and a polygon is the traditional method for calibrating a rotary encoder. These angles, which can be calibrated using this method, are limited by the pitch angle of the polygon, which is 15° for a 24-faced polygon. In this work, we propose a new shift-angle...

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Main Authors: Tsung-Han Hsieh, Tsukasa Watanabe, Po-Er Hsu
Format: Article
Language:English
Published: MDPI AG 2022-05-01
Series:Applied Sciences
Subjects:
Online Access:https://www.mdpi.com/2076-3417/12/10/5008
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author Tsung-Han Hsieh
Tsukasa Watanabe
Po-Er Hsu
author_facet Tsung-Han Hsieh
Tsukasa Watanabe
Po-Er Hsu
author_sort Tsung-Han Hsieh
collection DOAJ
description Cross-calibration using an autocollimator and a polygon is the traditional method for calibrating a rotary encoder. These angles, which can be calibrated using this method, are limited by the pitch angle of the polygon, which is 15° for a 24-faced polygon. In this work, we propose a new shift-angle method using the same setup as the traditional method. However, the new method can measure smaller than the pitch angle of the polygon, which is the measurement limitation of the traditional method. The proposed method can calibrate every angle of the rotary encoder. In the experiment, we use an autocollimator and a 24-faced polygon to calibrate the SelfA rotary encoder to verify the proposed shift-angle method. The SelfA rotary encoder, which comprises one rotary encoder and 12 read heads, is calibrated using self-calibration. The difference between the calibration results obtained by applying these two methods to the same SelfA rotary encoder is smaller than ±0.1″.
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spelling doaj.art-3616770ffc74447095cf35f4dfe9c2bb2023-11-23T09:56:22ZengMDPI AGApplied Sciences2076-34172022-05-011210500810.3390/app12105008Calibration of Rotary Encoders Using a Shift-Angle MethodTsung-Han Hsieh0Tsukasa Watanabe1Po-Er Hsu2Precision Mechanical Metrology Research Laboratory, Center for Measurement Standards, Industrial Technology Research Institute, 321, Sec. 2, Kuang Fu Rd., Hsinchu 30011, TaiwanDimensional Standards Group, Research Institute for Engineering Measurement, National Institute of Advanced Industrial Science and Technology, Cyuou-dai-3, Umezono 1-1-1, Tsukuba 305-8563, JapanPrecision Mechanical Metrology Research Laboratory, Center for Measurement Standards, Industrial Technology Research Institute, 321, Sec. 2, Kuang Fu Rd., Hsinchu 30011, TaiwanCross-calibration using an autocollimator and a polygon is the traditional method for calibrating a rotary encoder. These angles, which can be calibrated using this method, are limited by the pitch angle of the polygon, which is 15° for a 24-faced polygon. In this work, we propose a new shift-angle method using the same setup as the traditional method. However, the new method can measure smaller than the pitch angle of the polygon, which is the measurement limitation of the traditional method. The proposed method can calibrate every angle of the rotary encoder. In the experiment, we use an autocollimator and a 24-faced polygon to calibrate the SelfA rotary encoder to verify the proposed shift-angle method. The SelfA rotary encoder, which comprises one rotary encoder and 12 read heads, is calibrated using self-calibration. The difference between the calibration results obtained by applying these two methods to the same SelfA rotary encoder is smaller than ±0.1″.https://www.mdpi.com/2076-3417/12/10/5008cross-calibrationshift-angle methodrotary encoder
spellingShingle Tsung-Han Hsieh
Tsukasa Watanabe
Po-Er Hsu
Calibration of Rotary Encoders Using a Shift-Angle Method
Applied Sciences
cross-calibration
shift-angle method
rotary encoder
title Calibration of Rotary Encoders Using a Shift-Angle Method
title_full Calibration of Rotary Encoders Using a Shift-Angle Method
title_fullStr Calibration of Rotary Encoders Using a Shift-Angle Method
title_full_unstemmed Calibration of Rotary Encoders Using a Shift-Angle Method
title_short Calibration of Rotary Encoders Using a Shift-Angle Method
title_sort calibration of rotary encoders using a shift angle method
topic cross-calibration
shift-angle method
rotary encoder
url https://www.mdpi.com/2076-3417/12/10/5008
work_keys_str_mv AT tsunghanhsieh calibrationofrotaryencodersusingashiftanglemethod
AT tsukasawatanabe calibrationofrotaryencodersusingashiftanglemethod
AT poerhsu calibrationofrotaryencodersusingashiftanglemethod