PENGEMBANGAN METODE LEAN MANUFACTURE UNTUK INVESTIGASI PROSES PRODUKSI HC (HARD COVER) FOLIO DENGAN MENGGUNAKAN VALUE STREAM MAPPING

A paper company produces many kind of papers where notebooks are its main products. The production approach is make to order. At the completion of the production processes indicates delays due to long lead times. Long lead time of production reduces the company's flexibility and speed of respon...

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Main Authors: Muharom Muharom, Sudjito Soeparman, Yudy Surya Irawan
Format: Article
Language:English
Published: University of Brawijaya 2013-07-01
Series:Journal of Engineering and Management in Industrial System
Subjects:
Online Access:https://jemis.ub.ac.id/index.php/jemis/article/view/116
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author Muharom Muharom
Sudjito Soeparman
Yudy Surya Irawan
author_facet Muharom Muharom
Sudjito Soeparman
Yudy Surya Irawan
author_sort Muharom Muharom
collection DOAJ
description A paper company produces many kind of papers where notebooks are its main products. The production approach is make to order. At the completion of the production processes indicates delays due to long lead times. Long lead time of production reduces the company's flexibility and speed of response to customers. The company should shorten the lead time. Shortening lead time, the speed customer response will be faster, the productivity will be increasing and utilization of production resources will more effective. This study propose the use of Value Stream Mapping (VSM) method to overcome it. VSM will identify wastes that can be eliminated, so the company can reduce production costs, meet customer demand, and also increase the company's revenue and market share. The observation identifies wastes in the HC Folio production processes, such as waiting, transportation and unnecessary inventory. Based on the significant wastes, it proposes some improvements to repair the transportation and waiting wastes. To handle work in process parts, the study recommends to implement of rails and trains. It will reduce production time that decreases from 66,828 hours 49 minutes 48 seconds to 30,938 hour 56 minutes 24 seconds.
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spelling doaj.art-361df0e589b54fd8a79da8f8ec50d6ee2022-12-21T17:59:08ZengUniversity of BrawijayaJournal of Engineering and Management in Industrial System2338-39252477-60252013-07-011110.21776/ub.jemis.2013.001.01.8106PENGEMBANGAN METODE LEAN MANUFACTURE UNTUK INVESTIGASI PROSES PRODUKSI HC (HARD COVER) FOLIO DENGAN MENGGUNAKAN VALUE STREAM MAPPINGMuharom Muharom0Sudjito Soeparman1Yudy Surya Irawan2Universitas BrawijayaUniversitas BrawijayaUniversitas BrawijayaA paper company produces many kind of papers where notebooks are its main products. The production approach is make to order. At the completion of the production processes indicates delays due to long lead times. Long lead time of production reduces the company's flexibility and speed of response to customers. The company should shorten the lead time. Shortening lead time, the speed customer response will be faster, the productivity will be increasing and utilization of production resources will more effective. This study propose the use of Value Stream Mapping (VSM) method to overcome it. VSM will identify wastes that can be eliminated, so the company can reduce production costs, meet customer demand, and also increase the company's revenue and market share. The observation identifies wastes in the HC Folio production processes, such as waiting, transportation and unnecessary inventory. Based on the significant wastes, it proposes some improvements to repair the transportation and waiting wastes. To handle work in process parts, the study recommends to implement of rails and trains. It will reduce production time that decreases from 66,828 hours 49 minutes 48 seconds to 30,938 hour 56 minutes 24 seconds.https://jemis.ub.ac.id/index.php/jemis/article/view/116HC Folio productionVSMWaste
spellingShingle Muharom Muharom
Sudjito Soeparman
Yudy Surya Irawan
PENGEMBANGAN METODE LEAN MANUFACTURE UNTUK INVESTIGASI PROSES PRODUKSI HC (HARD COVER) FOLIO DENGAN MENGGUNAKAN VALUE STREAM MAPPING
Journal of Engineering and Management in Industrial System
HC Folio production
VSM
Waste
title PENGEMBANGAN METODE LEAN MANUFACTURE UNTUK INVESTIGASI PROSES PRODUKSI HC (HARD COVER) FOLIO DENGAN MENGGUNAKAN VALUE STREAM MAPPING
title_full PENGEMBANGAN METODE LEAN MANUFACTURE UNTUK INVESTIGASI PROSES PRODUKSI HC (HARD COVER) FOLIO DENGAN MENGGUNAKAN VALUE STREAM MAPPING
title_fullStr PENGEMBANGAN METODE LEAN MANUFACTURE UNTUK INVESTIGASI PROSES PRODUKSI HC (HARD COVER) FOLIO DENGAN MENGGUNAKAN VALUE STREAM MAPPING
title_full_unstemmed PENGEMBANGAN METODE LEAN MANUFACTURE UNTUK INVESTIGASI PROSES PRODUKSI HC (HARD COVER) FOLIO DENGAN MENGGUNAKAN VALUE STREAM MAPPING
title_short PENGEMBANGAN METODE LEAN MANUFACTURE UNTUK INVESTIGASI PROSES PRODUKSI HC (HARD COVER) FOLIO DENGAN MENGGUNAKAN VALUE STREAM MAPPING
title_sort pengembangan metode lean manufacture untuk investigasi proses produksi hc hard cover folio dengan menggunakan value stream mapping
topic HC Folio production
VSM
Waste
url https://jemis.ub.ac.id/index.php/jemis/article/view/116
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AT yudysuryairawan pengembanganmetodeleanmanufactureuntukinvestigasiprosesproduksihchardcoverfoliodenganmenggunakanvaluestreammapping