On the Thermomechanical Behavior of 3D-Printed Specimens of Shape Memory R-PETG

From commercial pellets of recycled polyethylene terephthalate glycol (R-PETG), 1.75 mm diameter filaments for 3D printing were produced. By varying the filament’s deposition direction between 10° and 40° to the transversal axis, parallelepiped specimens were fabricated by additive manufacturing. Wh...

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Main Authors: Ștefan-Dumitru Sava, Nicoleta-Monica Lohan, Bogdan Pricop, Mihai Popa, Nicanor Cimpoeșu, Radu-Ioachim Comăneci, Leandru-Gheorghe Bujoreanu
Format: Article
Language:English
Published: MDPI AG 2023-05-01
Series:Polymers
Subjects:
Online Access:https://www.mdpi.com/2073-4360/15/10/2378
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author Ștefan-Dumitru Sava
Nicoleta-Monica Lohan
Bogdan Pricop
Mihai Popa
Nicanor Cimpoeșu
Radu-Ioachim Comăneci
Leandru-Gheorghe Bujoreanu
author_facet Ștefan-Dumitru Sava
Nicoleta-Monica Lohan
Bogdan Pricop
Mihai Popa
Nicanor Cimpoeșu
Radu-Ioachim Comăneci
Leandru-Gheorghe Bujoreanu
author_sort Ștefan-Dumitru Sava
collection DOAJ
description From commercial pellets of recycled polyethylene terephthalate glycol (R-PETG), 1.75 mm diameter filaments for 3D printing were produced. By varying the filament’s deposition direction between 10° and 40° to the transversal axis, parallelepiped specimens were fabricated by additive manufacturing. When bent at room temperature (RT), both the filaments and the 3D-printed specimens recovered their shape during heating, either without any constraint or while lifting a load over a certain distance. In this way, free-recovery and work-generating shape memory effects (SMEs) were developed. The former could be repeated without any visible fatigue marks for as much as 20 heating (to 90 °C)-RT cooling–bending cycles, while the latter enabled the lifting of loads over 50 times heavier than the active specimens. Tensile static failure tests revealed the superiority of the specimens printed at larger angles over those printed at 10°, since the specimens printed at 40° had tensile failure stresses and strains over 35 MPa and 8.5%, respectively. Scanning electron microscopy (SEM) fractographs displayed the structure of the successively deposited layers and a shredding tendency enhanced by the increase in the deposition angle. Differential scanning calorimetry (DSC) analysis enabled the identification of the glass transition between 67.5 and 77.3 °C, which might explain the occurrence of SMEs in both the filament and 3D-printed specimens. Dynamic mechanical analysis (DMA) emphasized a local increase in storage modulus of 0.87–1.66 GPa that occurred during heating, which might explain the development of work-generating SME in both filament and 3D-printed specimens. These properties recommend 3D-printed parts made of R-PETG as active elements in low-price lightweight actuators operating between RT and 63 °C.
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spelling doaj.art-3628bccc477f47a3b5fddc4c3a52a68e2023-11-18T02:59:14ZengMDPI AGPolymers2073-43602023-05-011510237810.3390/polym15102378On the Thermomechanical Behavior of 3D-Printed Specimens of Shape Memory R-PETGȘtefan-Dumitru Sava0Nicoleta-Monica Lohan1Bogdan Pricop2Mihai Popa3Nicanor Cimpoeșu4Radu-Ioachim Comăneci5Leandru-Gheorghe Bujoreanu6Faculty of Materials Science, “Gheorghe Asachi” Technical University of Iași, Blvd. Dimitrie Mangeron 71A, 700050 Iasi, RomaniaFaculty of Materials Science, “Gheorghe Asachi” Technical University of Iași, Blvd. Dimitrie Mangeron 71A, 700050 Iasi, RomaniaFaculty of Materials Science, “Gheorghe Asachi” Technical University of Iași, Blvd. Dimitrie Mangeron 71A, 700050 Iasi, RomaniaFaculty of Materials Science, “Gheorghe Asachi” Technical University of Iași, Blvd. Dimitrie Mangeron 71A, 700050 Iasi, RomaniaFaculty of Materials Science, “Gheorghe Asachi” Technical University of Iași, Blvd. Dimitrie Mangeron 71A, 700050 Iasi, RomaniaFaculty of Materials Science, “Gheorghe Asachi” Technical University of Iași, Blvd. Dimitrie Mangeron 71A, 700050 Iasi, RomaniaFaculty of Materials Science, “Gheorghe Asachi” Technical University of Iași, Blvd. Dimitrie Mangeron 71A, 700050 Iasi, RomaniaFrom commercial pellets of recycled polyethylene terephthalate glycol (R-PETG), 1.75 mm diameter filaments for 3D printing were produced. By varying the filament’s deposition direction between 10° and 40° to the transversal axis, parallelepiped specimens were fabricated by additive manufacturing. When bent at room temperature (RT), both the filaments and the 3D-printed specimens recovered their shape during heating, either without any constraint or while lifting a load over a certain distance. In this way, free-recovery and work-generating shape memory effects (SMEs) were developed. The former could be repeated without any visible fatigue marks for as much as 20 heating (to 90 °C)-RT cooling–bending cycles, while the latter enabled the lifting of loads over 50 times heavier than the active specimens. Tensile static failure tests revealed the superiority of the specimens printed at larger angles over those printed at 10°, since the specimens printed at 40° had tensile failure stresses and strains over 35 MPa and 8.5%, respectively. Scanning electron microscopy (SEM) fractographs displayed the structure of the successively deposited layers and a shredding tendency enhanced by the increase in the deposition angle. Differential scanning calorimetry (DSC) analysis enabled the identification of the glass transition between 67.5 and 77.3 °C, which might explain the occurrence of SMEs in both the filament and 3D-printed specimens. Dynamic mechanical analysis (DMA) emphasized a local increase in storage modulus of 0.87–1.66 GPa that occurred during heating, which might explain the development of work-generating SME in both filament and 3D-printed specimens. These properties recommend 3D-printed parts made of R-PETG as active elements in low-price lightweight actuators operating between RT and 63 °C.https://www.mdpi.com/2073-4360/15/10/2378recycled PETG3D printingshape memory effectstorage moduluswork generationfractographs
spellingShingle Ștefan-Dumitru Sava
Nicoleta-Monica Lohan
Bogdan Pricop
Mihai Popa
Nicanor Cimpoeșu
Radu-Ioachim Comăneci
Leandru-Gheorghe Bujoreanu
On the Thermomechanical Behavior of 3D-Printed Specimens of Shape Memory R-PETG
Polymers
recycled PETG
3D printing
shape memory effect
storage modulus
work generation
fractographs
title On the Thermomechanical Behavior of 3D-Printed Specimens of Shape Memory R-PETG
title_full On the Thermomechanical Behavior of 3D-Printed Specimens of Shape Memory R-PETG
title_fullStr On the Thermomechanical Behavior of 3D-Printed Specimens of Shape Memory R-PETG
title_full_unstemmed On the Thermomechanical Behavior of 3D-Printed Specimens of Shape Memory R-PETG
title_short On the Thermomechanical Behavior of 3D-Printed Specimens of Shape Memory R-PETG
title_sort on the thermomechanical behavior of 3d printed specimens of shape memory r petg
topic recycled PETG
3D printing
shape memory effect
storage modulus
work generation
fractographs
url https://www.mdpi.com/2073-4360/15/10/2378
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