Comparative evaluation of thermal and mechanical properties of nickel alloy 718 prepared using selective laser melting, spark plasma sintering, and casting methods

In this study, three different methods, namely, selective laser melting (SLM), spark plasma sintering (SPS), and casting techniques, were utilized to fabricate nickel alloy 718 samples. The effects of the fabrication methods on the mechanical and thermal properties of the samples were evaluated and...

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Main Authors: Abbas Saeed Hakeem, Faheemuddin Patel, Naeem Minhas, Ameen Malkawi, Zahra Aleid, Muhammad Ali Ehsan, Hussain Sharrofna, Ahmed Al Ghanim
Format: Article
Language:English
Published: Elsevier 2021-05-01
Series:Journal of Materials Research and Technology
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2238785421002702
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author Abbas Saeed Hakeem
Faheemuddin Patel
Naeem Minhas
Ameen Malkawi
Zahra Aleid
Muhammad Ali Ehsan
Hussain Sharrofna
Ahmed Al Ghanim
author_facet Abbas Saeed Hakeem
Faheemuddin Patel
Naeem Minhas
Ameen Malkawi
Zahra Aleid
Muhammad Ali Ehsan
Hussain Sharrofna
Ahmed Al Ghanim
author_sort Abbas Saeed Hakeem
collection DOAJ
description In this study, three different methods, namely, selective laser melting (SLM), spark plasma sintering (SPS), and casting techniques, were utilized to fabricate nickel alloy 718 samples. The effects of the fabrication methods on the mechanical and thermal properties of the samples were evaluated and correlated to the developed microstructure. All three methods produced samples with dense microstructure and high structural integrity. The choice of the fabrication method significantly affected the properties of nickel alloy 718. The SLM process provided highly compacted samples with high hardness values compared with those offered by the other two techniques. However, the SPSed sample fabricated at 1000 °C showed a higher thermal expansion (13.9 ppm K−1) than did the SLM and cast samples. The SPS temperature of 1000 °C was found to be optimum as a decrease in the SPS temperature to 900 °C resulted in a considerable reduction in the density. Moreover, samples produced by melting at 1450 °C and cast sample showed the highest thermal conductivity (10.3 W/m·k) amongst the samples.
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spelling doaj.art-362ae02ec2474ee1a63d537cfe9c8f232022-12-21T22:25:47ZengElsevierJournal of Materials Research and Technology2238-78542021-05-0112870881Comparative evaluation of thermal and mechanical properties of nickel alloy 718 prepared using selective laser melting, spark plasma sintering, and casting methodsAbbas Saeed Hakeem0Faheemuddin Patel1Naeem Minhas2Ameen Malkawi3Zahra Aleid4Muhammad Ali Ehsan5Hussain Sharrofna6Ahmed Al Ghanim7Center of Excellence in Nanotechnology, King Fahd University of Petroleum & Minerals, Dhahran, 31261, Saudi Arabia; Corresponding author.Mechanical Engineering Department, King Fahd University of Petroleum & Minerals, Dhahran, 31261, Saudi ArabiaBaker Hughes, Dhahran Technology Center, Dhahran Techno Valley, Dhahran, 31952, Saudi Arabia; Corresponding author.Baker Hughes, Dhahran Technology Center, Dhahran Techno Valley, Dhahran, 31952, Saudi ArabiaBaker Hughes, Dhahran Technology Center, Dhahran Techno Valley, Dhahran, 31952, Saudi ArabiaCenter of Excellence in Nanotechnology, King Fahd University of Petroleum & Minerals, Dhahran, 31261, Saudi ArabiaBaker Hughes, Dhahran Technology Center, Dhahran Techno Valley, Dhahran, 31952, Saudi ArabiaMechanical Engineering Department, King Fahd University of Petroleum & Minerals, Dhahran, 31261, Saudi ArabiaIn this study, three different methods, namely, selective laser melting (SLM), spark plasma sintering (SPS), and casting techniques, were utilized to fabricate nickel alloy 718 samples. The effects of the fabrication methods on the mechanical and thermal properties of the samples were evaluated and correlated to the developed microstructure. All three methods produced samples with dense microstructure and high structural integrity. The choice of the fabrication method significantly affected the properties of nickel alloy 718. The SLM process provided highly compacted samples with high hardness values compared with those offered by the other two techniques. However, the SPSed sample fabricated at 1000 °C showed a higher thermal expansion (13.9 ppm K−1) than did the SLM and cast samples. The SPS temperature of 1000 °C was found to be optimum as a decrease in the SPS temperature to 900 °C resulted in a considerable reduction in the density. Moreover, samples produced by melting at 1450 °C and cast sample showed the highest thermal conductivity (10.3 W/m·k) amongst the samples.http://www.sciencedirect.com/science/article/pii/S2238785421002702Selective laser meltingSpark plasma sinteringCastingThermomechanical propertiesMicrostructureInconel 718
spellingShingle Abbas Saeed Hakeem
Faheemuddin Patel
Naeem Minhas
Ameen Malkawi
Zahra Aleid
Muhammad Ali Ehsan
Hussain Sharrofna
Ahmed Al Ghanim
Comparative evaluation of thermal and mechanical properties of nickel alloy 718 prepared using selective laser melting, spark plasma sintering, and casting methods
Journal of Materials Research and Technology
Selective laser melting
Spark plasma sintering
Casting
Thermomechanical properties
Microstructure
Inconel 718
title Comparative evaluation of thermal and mechanical properties of nickel alloy 718 prepared using selective laser melting, spark plasma sintering, and casting methods
title_full Comparative evaluation of thermal and mechanical properties of nickel alloy 718 prepared using selective laser melting, spark plasma sintering, and casting methods
title_fullStr Comparative evaluation of thermal and mechanical properties of nickel alloy 718 prepared using selective laser melting, spark plasma sintering, and casting methods
title_full_unstemmed Comparative evaluation of thermal and mechanical properties of nickel alloy 718 prepared using selective laser melting, spark plasma sintering, and casting methods
title_short Comparative evaluation of thermal and mechanical properties of nickel alloy 718 prepared using selective laser melting, spark plasma sintering, and casting methods
title_sort comparative evaluation of thermal and mechanical properties of nickel alloy 718 prepared using selective laser melting spark plasma sintering and casting methods
topic Selective laser melting
Spark plasma sintering
Casting
Thermomechanical properties
Microstructure
Inconel 718
url http://www.sciencedirect.com/science/article/pii/S2238785421002702
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