In-Line Inspection Tool with Eddy Current Instrumentation for Fatigue Crack Detection

Eddy current transducer with sensing coils placed orthogonally and connected in differential mode was introduced to evaluate fatigue cracks in clad pipeline circumferential welds. A dedicated embedded electronic hardware was developed to drive the transducer and measure the electrical complex impeda...

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Main Authors: Cesar Camerini, João Marcos Alcoforado Rebello, Lucas Braga, Rafael Santos, Tomasz Chady, Grzegorz Psuj, Gabriela Pereira
Format: Article
Language:English
Published: MDPI AG 2018-07-01
Series:Sensors
Subjects:
Online Access:http://www.mdpi.com/1424-8220/18/7/2161
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author Cesar Camerini
João Marcos Alcoforado Rebello
Lucas Braga
Rafael Santos
Tomasz Chady
Grzegorz Psuj
Gabriela Pereira
author_facet Cesar Camerini
João Marcos Alcoforado Rebello
Lucas Braga
Rafael Santos
Tomasz Chady
Grzegorz Psuj
Gabriela Pereira
author_sort Cesar Camerini
collection DOAJ
description Eddy current transducer with sensing coils placed orthogonally and connected in differential mode was introduced to evaluate fatigue cracks in clad pipeline circumferential welds. A dedicated embedded electronic hardware was developed to drive the transducer and measure the electrical complex impedance of the coils, and was specifically designed for operation under autonomous in-line inspection tool. In the laboratory experiments, an automated inspection was performed with the goal to evaluate transducer’s detectability, and different scanning speed was tested to reproduce in service situation. The results have confirmed that the introduced eddy current transducer is a potential solution for fatigue crack detection in clad circumferential weld root, while the hardware developed presented a reasonable SNR reaching the data rate required to be incorporated in an autonomous in-line inspection tool.
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spelling doaj.art-3704b8d6ae0b4de6bcf380659deefe052022-12-22T02:57:31ZengMDPI AGSensors1424-82202018-07-01187216110.3390/s18072161s18072161In-Line Inspection Tool with Eddy Current Instrumentation for Fatigue Crack DetectionCesar Camerini0João Marcos Alcoforado Rebello1Lucas Braga2Rafael Santos3Tomasz Chady4Grzegorz Psuj5Gabriela Pereira6Laboratory of Nondestructive Testing, Corrosion and Welding, Federal University of Rio de Janeiro, Rio de Janeiro 21941-596, BrazilMetallurgy and Materials Department, Federal University of Rio de Janeiro, Rio de Janeiro 21941-596, BrazilLaboratory of Nondestructive Testing, Corrosion and Welding, Federal University of Rio de Janeiro, Rio de Janeiro 21941-596, BrazilPetrobras R&D Centre, Ilha do Fundão, Rio de Janeiro 21941-970, BrazilWest Pomeranian University of Technology, Faculty of Electrical Engineering, Sikorskiego 37 St., 70-313 Szczecin, PolandWest Pomeranian University of Technology, Faculty of Electrical Engineering, Sikorskiego 37 St., 70-313 Szczecin, PolandLaboratory of Nondestructive Testing, Corrosion and Welding, Federal University of Rio de Janeiro, Rio de Janeiro 21941-596, BrazilEddy current transducer with sensing coils placed orthogonally and connected in differential mode was introduced to evaluate fatigue cracks in clad pipeline circumferential welds. A dedicated embedded electronic hardware was developed to drive the transducer and measure the electrical complex impedance of the coils, and was specifically designed for operation under autonomous in-line inspection tool. In the laboratory experiments, an automated inspection was performed with the goal to evaluate transducer’s detectability, and different scanning speed was tested to reproduce in service situation. The results have confirmed that the introduced eddy current transducer is a potential solution for fatigue crack detection in clad circumferential weld root, while the hardware developed presented a reasonable SNR reaching the data rate required to be incorporated in an autonomous in-line inspection tool.http://www.mdpi.com/1424-8220/18/7/2161clad materialfatigue crackeddy current testingin-line inspection tool
spellingShingle Cesar Camerini
João Marcos Alcoforado Rebello
Lucas Braga
Rafael Santos
Tomasz Chady
Grzegorz Psuj
Gabriela Pereira
In-Line Inspection Tool with Eddy Current Instrumentation for Fatigue Crack Detection
Sensors
clad material
fatigue crack
eddy current testing
in-line inspection tool
title In-Line Inspection Tool with Eddy Current Instrumentation for Fatigue Crack Detection
title_full In-Line Inspection Tool with Eddy Current Instrumentation for Fatigue Crack Detection
title_fullStr In-Line Inspection Tool with Eddy Current Instrumentation for Fatigue Crack Detection
title_full_unstemmed In-Line Inspection Tool with Eddy Current Instrumentation for Fatigue Crack Detection
title_short In-Line Inspection Tool with Eddy Current Instrumentation for Fatigue Crack Detection
title_sort in line inspection tool with eddy current instrumentation for fatigue crack detection
topic clad material
fatigue crack
eddy current testing
in-line inspection tool
url http://www.mdpi.com/1424-8220/18/7/2161
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