Impact of Drug Loading Method on Drug Release from 3D-Printed Tablets Made from Filaments Fabricated by Hot-Melt Extrusion and Impregnation Processes

The purpose of this study was to investigate the impact of the drug loading method on drug release from 3D-printed tablets. Filaments comprising a poorly water-soluble model drug, indomethacin (IND), and a polymer, polyvinyl alcohol (PVA), were prepared by hot-melt extrusion (HME) and compared with...

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Main Authors: Kasitpong Thanawuth, Lalinthip Sutthapitaksakul, Srisuda Konthong, Supakij Suttiruengwong, Kampanart Huanbutta, Crispin R. Dass, Pornsak Sriamornsak
Format: Article
Language:English
Published: MDPI AG 2021-10-01
Series:Pharmaceutics
Subjects:
Online Access:https://www.mdpi.com/1999-4923/13/10/1607
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author Kasitpong Thanawuth
Lalinthip Sutthapitaksakul
Srisuda Konthong
Supakij Suttiruengwong
Kampanart Huanbutta
Crispin R. Dass
Pornsak Sriamornsak
author_facet Kasitpong Thanawuth
Lalinthip Sutthapitaksakul
Srisuda Konthong
Supakij Suttiruengwong
Kampanart Huanbutta
Crispin R. Dass
Pornsak Sriamornsak
author_sort Kasitpong Thanawuth
collection DOAJ
description The purpose of this study was to investigate the impact of the drug loading method on drug release from 3D-printed tablets. Filaments comprising a poorly water-soluble model drug, indomethacin (IND), and a polymer, polyvinyl alcohol (PVA), were prepared by hot-melt extrusion (HME) and compared with IND-loaded filaments prepared with an impregnation (IMP) process. The 3D-printed tablets were fabricated using a fused deposition modeling 3D printer. The filaments and 3D printed tablets were evaluated for their physicochemical properties, swelling and matrix erosion behaviors, drug content, and drug release. Physicochemical investigations revealed no drug–excipient interaction or degradation. IND-loaded PVA filaments produced by IMP had a low drug content and a rapid drug release. Filaments produced by HME with a lower drug content released the drug faster than those with a higher drug content. The drug content and drug release of 3D-printed tablets containing IND were similar to those of the filament results. Particularly, drug release was faster in 3D-printed tablets produced with filaments with lower drug content (both by IMP and HME). The drug release of 3D-printed tablets produced from HME filaments with higher drug content was extended to 24 h due to a swelling-erosion process. This study confirmed that the drug loading method has a substantial influence on drug content, which in turn has a significant effect on drug release. The results suggest that increasing the drug content in filaments might delay drug release from 3D-printed tablets, which may be used for developing dosage forms suited for personalized medicine.
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spelling doaj.art-37540ab5927d4e99bacb26223c1c7dc12023-11-22T19:38:25ZengMDPI AGPharmaceutics1999-49232021-10-011310160710.3390/pharmaceutics13101607Impact of Drug Loading Method on Drug Release from 3D-Printed Tablets Made from Filaments Fabricated by Hot-Melt Extrusion and Impregnation ProcessesKasitpong Thanawuth0Lalinthip Sutthapitaksakul1Srisuda Konthong2Supakij Suttiruengwong3Kampanart Huanbutta4Crispin R. Dass5Pornsak Sriamornsak6Department of Pharmaceutical Technology, Faculty of Pharmacy, Silpakorn University, Nakhon Pathom 73000, ThailandDepartment of Pharmaceutical Technology, Faculty of Pharmacy, Silpakorn University, Nakhon Pathom 73000, ThailandPharmaceutical Biopolymer Group (PBiG), Silpakorn University, Nakhon Pathom 73000, ThailandDepartment of Materials Science and Engineering, Faculty of Engineering and Industrial Technology, Silpakorn University, Nakhon Pathom 73000, ThailandPharmaceutical Biopolymer Group (PBiG), Silpakorn University, Nakhon Pathom 73000, ThailandCurtin Medical School, Faculty of Health Sciences, Curtin University, Perth 6845, AustraliaDepartment of Pharmaceutical Technology, Faculty of Pharmacy, Silpakorn University, Nakhon Pathom 73000, ThailandThe purpose of this study was to investigate the impact of the drug loading method on drug release from 3D-printed tablets. Filaments comprising a poorly water-soluble model drug, indomethacin (IND), and a polymer, polyvinyl alcohol (PVA), were prepared by hot-melt extrusion (HME) and compared with IND-loaded filaments prepared with an impregnation (IMP) process. The 3D-printed tablets were fabricated using a fused deposition modeling 3D printer. The filaments and 3D printed tablets were evaluated for their physicochemical properties, swelling and matrix erosion behaviors, drug content, and drug release. Physicochemical investigations revealed no drug–excipient interaction or degradation. IND-loaded PVA filaments produced by IMP had a low drug content and a rapid drug release. Filaments produced by HME with a lower drug content released the drug faster than those with a higher drug content. The drug content and drug release of 3D-printed tablets containing IND were similar to those of the filament results. Particularly, drug release was faster in 3D-printed tablets produced with filaments with lower drug content (both by IMP and HME). The drug release of 3D-printed tablets produced from HME filaments with higher drug content was extended to 24 h due to a swelling-erosion process. This study confirmed that the drug loading method has a substantial influence on drug content, which in turn has a significant effect on drug release. The results suggest that increasing the drug content in filaments might delay drug release from 3D-printed tablets, which may be used for developing dosage forms suited for personalized medicine.https://www.mdpi.com/1999-4923/13/10/16073D-printed tablethot-melt extrusionimpregnationpolyvinyl alcoholindomethacinfilament
spellingShingle Kasitpong Thanawuth
Lalinthip Sutthapitaksakul
Srisuda Konthong
Supakij Suttiruengwong
Kampanart Huanbutta
Crispin R. Dass
Pornsak Sriamornsak
Impact of Drug Loading Method on Drug Release from 3D-Printed Tablets Made from Filaments Fabricated by Hot-Melt Extrusion and Impregnation Processes
Pharmaceutics
3D-printed tablet
hot-melt extrusion
impregnation
polyvinyl alcohol
indomethacin
filament
title Impact of Drug Loading Method on Drug Release from 3D-Printed Tablets Made from Filaments Fabricated by Hot-Melt Extrusion and Impregnation Processes
title_full Impact of Drug Loading Method on Drug Release from 3D-Printed Tablets Made from Filaments Fabricated by Hot-Melt Extrusion and Impregnation Processes
title_fullStr Impact of Drug Loading Method on Drug Release from 3D-Printed Tablets Made from Filaments Fabricated by Hot-Melt Extrusion and Impregnation Processes
title_full_unstemmed Impact of Drug Loading Method on Drug Release from 3D-Printed Tablets Made from Filaments Fabricated by Hot-Melt Extrusion and Impregnation Processes
title_short Impact of Drug Loading Method on Drug Release from 3D-Printed Tablets Made from Filaments Fabricated by Hot-Melt Extrusion and Impregnation Processes
title_sort impact of drug loading method on drug release from 3d printed tablets made from filaments fabricated by hot melt extrusion and impregnation processes
topic 3D-printed tablet
hot-melt extrusion
impregnation
polyvinyl alcohol
indomethacin
filament
url https://www.mdpi.com/1999-4923/13/10/1607
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