An Improved Lubrication Model between Piston Rings and Cylinder Liners with Consideration of Liner Dynamic Deformations

The friction pair of piston rings and cylinder liner is one of the most important friction couplings in an internal combustion engine. It influences engine efficiency and service life. Under the excitation of piston slaps, the dynamic deformation of cylinder liner is close to the surface roughness m...

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Main Authors: Guoxing Li, Fengshou Gu, Tie Wang, Xingchen Lu, Li Zhang, Chunfeng Zhang, Andrew Ball
Format: Article
Language:English
Published: MDPI AG 2017-12-01
Series:Energies
Subjects:
Online Access:https://www.mdpi.com/1996-1073/10/12/2122
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author Guoxing Li
Fengshou Gu
Tie Wang
Xingchen Lu
Li Zhang
Chunfeng Zhang
Andrew Ball
author_facet Guoxing Li
Fengshou Gu
Tie Wang
Xingchen Lu
Li Zhang
Chunfeng Zhang
Andrew Ball
author_sort Guoxing Li
collection DOAJ
description The friction pair of piston rings and cylinder liner is one of the most important friction couplings in an internal combustion engine. It influences engine efficiency and service life. Under the excitation of piston slaps, the dynamic deformation of cylinder liner is close to the surface roughness magnitudes, which can affect the friction and lubrication performance between the piston rings and cylinder assemblies. To investigate the potential influences of structural deformations to tribological behaviours of cylinder assemblies, the dynamic deformation of the inner surface due to pistons slaps is obtained by dynamic simulations, and then coupled into an improved lubrication model. Different from the traditional lubrication model which takes the pressure stress factor and shear stress factor to be constant, the model proposed in this paper calculated these factors in real time using numerical integration to achieve a more realistic simulation. Based on the improved piston rings and cylinder liner lubrication model, the minimum oil film thickness and friction force curves are obtained for an entire work cycle. It shows that the friction force obtained from the improved model manifests clear oscillations in each stoke, which is different from the smoothed profiles predicted traditionally. Moreover, the average amplitude of the friction forces also shows clear reduction.
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spelling doaj.art-37a3ad0cb795438d944e694be4b386da2022-12-22T02:06:51ZengMDPI AGEnergies1996-10732017-12-011012212210.3390/en10122122en10122122An Improved Lubrication Model between Piston Rings and Cylinder Liners with Consideration of Liner Dynamic DeformationsGuoxing Li0Fengshou Gu1Tie Wang2Xingchen Lu3Li Zhang4Chunfeng Zhang5Andrew Ball6Department of Vehicle Engineering, Taiyuan University of Technology, Taiyuan 030024, ChinaDepartment of Vehicle Engineering, Taiyuan University of Technology, Taiyuan 030024, ChinaDepartment of Vehicle Engineering, Taiyuan University of Technology, Taiyuan 030024, ChinaDepartment of Vehicle Engineering, Taiyuan University of Technology, Taiyuan 030024, ChinaShanxi Lu’an Taihang Lubricant Co., Ltd., Changzhi 046204, ChinaShanxi Lu’an Taihang Lubricant Co., Ltd., Changzhi 046204, ChinaCentre for Efficiency and Performance Engineering, University of Huddersfield, Huddersfield HD1 3DH, UKThe friction pair of piston rings and cylinder liner is one of the most important friction couplings in an internal combustion engine. It influences engine efficiency and service life. Under the excitation of piston slaps, the dynamic deformation of cylinder liner is close to the surface roughness magnitudes, which can affect the friction and lubrication performance between the piston rings and cylinder assemblies. To investigate the potential influences of structural deformations to tribological behaviours of cylinder assemblies, the dynamic deformation of the inner surface due to pistons slaps is obtained by dynamic simulations, and then coupled into an improved lubrication model. Different from the traditional lubrication model which takes the pressure stress factor and shear stress factor to be constant, the model proposed in this paper calculated these factors in real time using numerical integration to achieve a more realistic simulation. Based on the improved piston rings and cylinder liner lubrication model, the minimum oil film thickness and friction force curves are obtained for an entire work cycle. It shows that the friction force obtained from the improved model manifests clear oscillations in each stoke, which is different from the smoothed profiles predicted traditionally. Moreover, the average amplitude of the friction forces also shows clear reduction.https://www.mdpi.com/1996-1073/10/12/2122dynamic deformationlubrication modelpiston ringcylinder linerfriction force
spellingShingle Guoxing Li
Fengshou Gu
Tie Wang
Xingchen Lu
Li Zhang
Chunfeng Zhang
Andrew Ball
An Improved Lubrication Model between Piston Rings and Cylinder Liners with Consideration of Liner Dynamic Deformations
Energies
dynamic deformation
lubrication model
piston ring
cylinder liner
friction force
title An Improved Lubrication Model between Piston Rings and Cylinder Liners with Consideration of Liner Dynamic Deformations
title_full An Improved Lubrication Model between Piston Rings and Cylinder Liners with Consideration of Liner Dynamic Deformations
title_fullStr An Improved Lubrication Model between Piston Rings and Cylinder Liners with Consideration of Liner Dynamic Deformations
title_full_unstemmed An Improved Lubrication Model between Piston Rings and Cylinder Liners with Consideration of Liner Dynamic Deformations
title_short An Improved Lubrication Model between Piston Rings and Cylinder Liners with Consideration of Liner Dynamic Deformations
title_sort improved lubrication model between piston rings and cylinder liners with consideration of liner dynamic deformations
topic dynamic deformation
lubrication model
piston ring
cylinder liner
friction force
url https://www.mdpi.com/1996-1073/10/12/2122
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