A 3D bi-material lattice concept for tailoring compressive properties

The current article explores 3D bi-material lattice concepts for tailoring compressive stress-strain response. The unit cells of the lattices consist of six stiff inclined struts that together form the edges of two stacked tetrahedra. The central plane (between the two tetrahedra) contains elastomer...

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Main Authors: Amanda L. Ruschel, Avery F. Samuel, Marco Colin Martinez, Matthew R. Begley, Frank W. Zok
Format: Article
Language:English
Published: Elsevier 2022-12-01
Series:Materials & Design
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S0264127522008875
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author Amanda L. Ruschel
Avery F. Samuel
Marco Colin Martinez
Matthew R. Begley
Frank W. Zok
author_facet Amanda L. Ruschel
Avery F. Samuel
Marco Colin Martinez
Matthew R. Begley
Frank W. Zok
author_sort Amanda L. Ruschel
collection DOAJ
description The current article explores 3D bi-material lattice concepts for tailoring compressive stress-strain response. The unit cells of the lattices consist of six stiff inclined struts that together form the edges of two stacked tetrahedra. The central plane (between the two tetrahedra) contains elastomeric elements that stretch when the lattice is compressed. The geometric configurations of the elastomers examined here include: (i) straight struts between each node pair within the central plane, (ii) multiple struts between each node pair, including one straight strut and one or more curved struts, and (iii) flat sheets, either uniform or graded in thickness, connected at the mid-plane nodes. Assessments of the concepts are made using analytical models, finite element simulations, and experiments on lattices fabricated by 3D printing. The experimental results affirm the understanding of mechanical response gleaned from the models and highlight the importance of joint design in attaining large straining capacity and strain reversibility. They also demonstrate a nearly twofold increase in load bearing capacity when straight struts are replaced by graded sheets. The work also raises the prospects for computational design optimization for maximum efficiency in material use.
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spelling doaj.art-37b63998243b473289c589c3558204f52022-12-22T03:53:02ZengElsevierMaterials & Design0264-12752022-12-01224111265A 3D bi-material lattice concept for tailoring compressive propertiesAmanda L. Ruschel0Avery F. Samuel1Marco Colin Martinez2Matthew R. Begley3Frank W. Zok4Materials Department, University of California, Santa Barbara, CA 93106, United StatesMaterials Department, University of California, Santa Barbara, CA 93106, United StatesMaterials Department, University of California, Santa Barbara, CA 93106, United StatesMaterials Department, University of California, Santa Barbara, CA 93106, United StatesCorresponding author.; Materials Department, University of California, Santa Barbara, CA 93106, United StatesThe current article explores 3D bi-material lattice concepts for tailoring compressive stress-strain response. The unit cells of the lattices consist of six stiff inclined struts that together form the edges of two stacked tetrahedra. The central plane (between the two tetrahedra) contains elastomeric elements that stretch when the lattice is compressed. The geometric configurations of the elastomers examined here include: (i) straight struts between each node pair within the central plane, (ii) multiple struts between each node pair, including one straight strut and one or more curved struts, and (iii) flat sheets, either uniform or graded in thickness, connected at the mid-plane nodes. Assessments of the concepts are made using analytical models, finite element simulations, and experiments on lattices fabricated by 3D printing. The experimental results affirm the understanding of mechanical response gleaned from the models and highlight the importance of joint design in attaining large straining capacity and strain reversibility. They also demonstrate a nearly twofold increase in load bearing capacity when straight struts are replaced by graded sheets. The work also raises the prospects for computational design optimization for maximum efficiency in material use.http://www.sciencedirect.com/science/article/pii/S0264127522008875Lattice design3D printingMulti-materialTailoring mechanical properties
spellingShingle Amanda L. Ruschel
Avery F. Samuel
Marco Colin Martinez
Matthew R. Begley
Frank W. Zok
A 3D bi-material lattice concept for tailoring compressive properties
Materials & Design
Lattice design
3D printing
Multi-material
Tailoring mechanical properties
title A 3D bi-material lattice concept for tailoring compressive properties
title_full A 3D bi-material lattice concept for tailoring compressive properties
title_fullStr A 3D bi-material lattice concept for tailoring compressive properties
title_full_unstemmed A 3D bi-material lattice concept for tailoring compressive properties
title_short A 3D bi-material lattice concept for tailoring compressive properties
title_sort 3d bi material lattice concept for tailoring compressive properties
topic Lattice design
3D printing
Multi-material
Tailoring mechanical properties
url http://www.sciencedirect.com/science/article/pii/S0264127522008875
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