Full-Density Fused Deposition Modeling Dimensional Error as a Function of Raster Angle and Build Orientation: Large Dataset for Eleven Materials
This paper describes the collection of a large dataset (6930 measurements) on dimensional error in the fused deposition modeling (FDM) additive manufacturing process for full-density parts. Three different print orientations were studied, as well as seven raster angles ( 0 ∘ , 15 ∘ ,...
| Main Authors: | , , , , |
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| Format: | Article |
| Language: | English |
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MDPI AG
2019-01-01
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| Series: | Journal of Manufacturing and Materials Processing |
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| Online Access: | http://www.mdpi.com/2504-4494/3/1/6 |
| _version_ | 1819295834224721920 |
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| author | Sherri L. Messimer Tais Rocha Pereira Albert E. Patterson Maliha Lubna Fabiano O. Drozda |
| author_facet | Sherri L. Messimer Tais Rocha Pereira Albert E. Patterson Maliha Lubna Fabiano O. Drozda |
| author_sort | Sherri L. Messimer |
| collection | DOAJ |
| description | This paper describes the collection of a large dataset (6930 measurements) on dimensional error in the fused deposition modeling (FDM) additive manufacturing process for full-density parts. Three different print orientations were studied, as well as seven raster angles ( 0 ∘ , 15 ∘ , 30 ∘ , 45 ∘ , 60 ∘ , 75 ∘ , and 90 ∘ ) for the rectilinear infill pattern. All measurements were replicated ten times on ten different samples to ensure a comprehensive dataset. Eleven polymer materials were considered: acrylonitrile butadiene styrene (ABS), polylactic acid (PLA), high-temperature PLA, wood-composite PLA, carbon-fiber-composite PLA, copper-composite PLA, aluminum-composite PLA, high-impact polystyrene (HIPS), polyethylene terephthalate glycol-enhanced (PETG), polycarbonate, and synthetic polyamide (nylon). The samples were ASTM-standard impact-testing samples, since this geometry allows the measurement of error on three different scales; the nominal dimensions were 3 . 25 mm thick, 63 . 5 mm long, and 12 . 7 mm wide. This dataset is intended to give engineers and product designers a basis for judging the accuracy and repeatability of the FDM process for use in manufacturing of end-user products. |
| first_indexed | 2024-12-24T04:48:31Z |
| format | Article |
| id | doaj.art-37c8a22ce57c4ec287487e0d66e50f20 |
| institution | Directory Open Access Journal |
| issn | 2504-4494 |
| language | English |
| last_indexed | 2024-12-24T04:48:31Z |
| publishDate | 2019-01-01 |
| publisher | MDPI AG |
| record_format | Article |
| series | Journal of Manufacturing and Materials Processing |
| spelling | doaj.art-37c8a22ce57c4ec287487e0d66e50f202022-12-21T17:14:37ZengMDPI AGJournal of Manufacturing and Materials Processing2504-44942019-01-0131610.3390/jmmp3010006jmmp3010006Full-Density Fused Deposition Modeling Dimensional Error as a Function of Raster Angle and Build Orientation: Large Dataset for Eleven MaterialsSherri L. Messimer0Tais Rocha Pereira1Albert E. Patterson2Maliha Lubna3Fabiano O. Drozda4Department of Industrial & Systems Engineering and Engineering Management, University of Alabama in Huntsville, Technology Hall N143, 300 Sparkman Drive, Huntsville, AL 35899, USADepartment of Industrial & Systems Engineering and Engineering Management, University of Alabama in Huntsville, Technology Hall N143, 300 Sparkman Drive, Huntsville, AL 35899, USADepartment of Industrial & Systems Engineering and Engineering Management, University of Alabama in Huntsville, Technology Hall N143, 300 Sparkman Drive, Huntsville, AL 35899, USADepartment of Industrial & Systems Engineering and Engineering Management, University of Alabama in Huntsville, Technology Hall N143, 300 Sparkman Drive, Huntsville, AL 35899, USADepartment of Production Engineering, Federal University of Paraná, Rue XV de Novembro, 1299-Centro, Curitiba 80060-000, BrazilThis paper describes the collection of a large dataset (6930 measurements) on dimensional error in the fused deposition modeling (FDM) additive manufacturing process for full-density parts. Three different print orientations were studied, as well as seven raster angles ( 0 ∘ , 15 ∘ , 30 ∘ , 45 ∘ , 60 ∘ , 75 ∘ , and 90 ∘ ) for the rectilinear infill pattern. All measurements were replicated ten times on ten different samples to ensure a comprehensive dataset. Eleven polymer materials were considered: acrylonitrile butadiene styrene (ABS), polylactic acid (PLA), high-temperature PLA, wood-composite PLA, carbon-fiber-composite PLA, copper-composite PLA, aluminum-composite PLA, high-impact polystyrene (HIPS), polyethylene terephthalate glycol-enhanced (PETG), polycarbonate, and synthetic polyamide (nylon). The samples were ASTM-standard impact-testing samples, since this geometry allows the measurement of error on three different scales; the nominal dimensions were 3 . 25 mm thick, 63 . 5 mm long, and 12 . 7 mm wide. This dataset is intended to give engineers and product designers a basis for judging the accuracy and repeatability of the FDM process for use in manufacturing of end-user products.http://www.mdpi.com/2504-4494/3/1/6additive manufacturingfused deposition modelingFDMdimensional accuracymanufacturing process repeatabilitypolymer testing |
| spellingShingle | Sherri L. Messimer Tais Rocha Pereira Albert E. Patterson Maliha Lubna Fabiano O. Drozda Full-Density Fused Deposition Modeling Dimensional Error as a Function of Raster Angle and Build Orientation: Large Dataset for Eleven Materials Journal of Manufacturing and Materials Processing additive manufacturing fused deposition modeling FDM dimensional accuracy manufacturing process repeatability polymer testing |
| title | Full-Density Fused Deposition Modeling Dimensional Error as a Function of Raster Angle and Build Orientation: Large Dataset for Eleven Materials |
| title_full | Full-Density Fused Deposition Modeling Dimensional Error as a Function of Raster Angle and Build Orientation: Large Dataset for Eleven Materials |
| title_fullStr | Full-Density Fused Deposition Modeling Dimensional Error as a Function of Raster Angle and Build Orientation: Large Dataset for Eleven Materials |
| title_full_unstemmed | Full-Density Fused Deposition Modeling Dimensional Error as a Function of Raster Angle and Build Orientation: Large Dataset for Eleven Materials |
| title_short | Full-Density Fused Deposition Modeling Dimensional Error as a Function of Raster Angle and Build Orientation: Large Dataset for Eleven Materials |
| title_sort | full density fused deposition modeling dimensional error as a function of raster angle and build orientation large dataset for eleven materials |
| topic | additive manufacturing fused deposition modeling FDM dimensional accuracy manufacturing process repeatability polymer testing |
| url | http://www.mdpi.com/2504-4494/3/1/6 |
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