Axial-compliant tools for adaptive chamfering of sharp-edges: Characterisation and modelling

This paper proposes a new predictive model for chamfer size calculation in axially spring-compensated 90° conical tools. The goal is to predict cutting forces in the absence of compliance and then apply them to the axial-compliant case. The main contribution of this paper is the inclusion of the spr...

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Main Authors: M. Gonzalez, A. Rodriguez, O. Pereira, A. Celaya, L.N. Lopez de Lacalle, M. Esparta
Format: Article
Language:English
Published: Elsevier 2023-05-01
Series:Engineering Science and Technology, an International Journal
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2215098623000848
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author M. Gonzalez
A. Rodriguez
O. Pereira
A. Celaya
L.N. Lopez de Lacalle
M. Esparta
author_facet M. Gonzalez
A. Rodriguez
O. Pereira
A. Celaya
L.N. Lopez de Lacalle
M. Esparta
author_sort M. Gonzalez
collection DOAJ
description This paper proposes a new predictive model for chamfer size calculation in axially spring-compensated 90° conical tools. The goal is to predict cutting forces in the absence of compliance and then apply them to the axial-compliant case. The main contribution of this paper is the inclusion of the spring kinematics in the mechanistic model to obtain the chamfer size as an output of the process conditions. Thus, this model enables the control of the chamfer size, within tolerances, setting the process conditions according to desired result. The effectiveness of this model is verified through experimental test on representative test parts.
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spelling doaj.art-38059a0391294553b31bc6ffc8e862882023-05-11T04:24:07ZengElsevierEngineering Science and Technology, an International Journal2215-09862023-05-0141101407Axial-compliant tools for adaptive chamfering of sharp-edges: Characterisation and modellingM. Gonzalez0A. Rodriguez1O. Pereira2A. Celaya3L.N. Lopez de Lacalle4M. Esparta5CFAA - Aeronautics Advanced Manufacturing Centre, University of the Basque Country (UPV/EHU), Biscay Science and Technology Park, Ed. 202, 48170, Zamudio, Spain; Corresponding author.CFAA - Aeronautics Advanced Manufacturing Centre, University of the Basque Country (UPV/EHU), Biscay Science and Technology Park, Ed. 202, 48170, Zamudio, SpainCFAA - Aeronautics Advanced Manufacturing Centre, University of the Basque Country (UPV/EHU), Biscay Science and Technology Park, Ed. 202, 48170, Zamudio, SpainCFAA - Aeronautics Advanced Manufacturing Centre, University of the Basque Country (UPV/EHU), Biscay Science and Technology Park, Ed. 202, 48170, Zamudio, SpainCFAA - Aeronautics Advanced Manufacturing Centre, University of the Basque Country (UPV/EHU), Biscay Science and Technology Park, Ed. 202, 48170, Zamudio, SpainITP Aero S.A., Biscay Science and Technology Park, Ed. 300, Zamudio, 48170, SpainThis paper proposes a new predictive model for chamfer size calculation in axially spring-compensated 90° conical tools. The goal is to predict cutting forces in the absence of compliance and then apply them to the axial-compliant case. The main contribution of this paper is the inclusion of the spring kinematics in the mechanistic model to obtain the chamfer size as an output of the process conditions. Thus, this model enables the control of the chamfer size, within tolerances, setting the process conditions according to desired result. The effectiveness of this model is verified through experimental test on representative test parts.http://www.sciencedirect.com/science/article/pii/S2215098623000848Adaptive chamferingForce modelSpring-based axial complianceChamfer size estimationInconel® 718
spellingShingle M. Gonzalez
A. Rodriguez
O. Pereira
A. Celaya
L.N. Lopez de Lacalle
M. Esparta
Axial-compliant tools for adaptive chamfering of sharp-edges: Characterisation and modelling
Engineering Science and Technology, an International Journal
Adaptive chamfering
Force model
Spring-based axial compliance
Chamfer size estimation
Inconel® 718
title Axial-compliant tools for adaptive chamfering of sharp-edges: Characterisation and modelling
title_full Axial-compliant tools for adaptive chamfering of sharp-edges: Characterisation and modelling
title_fullStr Axial-compliant tools for adaptive chamfering of sharp-edges: Characterisation and modelling
title_full_unstemmed Axial-compliant tools for adaptive chamfering of sharp-edges: Characterisation and modelling
title_short Axial-compliant tools for adaptive chamfering of sharp-edges: Characterisation and modelling
title_sort axial compliant tools for adaptive chamfering of sharp edges characterisation and modelling
topic Adaptive chamfering
Force model
Spring-based axial compliance
Chamfer size estimation
Inconel® 718
url http://www.sciencedirect.com/science/article/pii/S2215098623000848
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