Gram-negative postpasteurization contamination patterns of single-serve fluid milk produced in 4 different processing facilities

ABSTRACT: An analysis of historic data on high temperature, short time (HTST) fluid milk quality showed higher total bacterial counts and lower sensory defect judging scores at d 14 postprocessing for milk packaged in single-serve containers as compared with milk packaged in half-gallon containers f...

Full description

Bibliographic Details
Main Authors: T.T. Lott, A.N. Stelick, M. Wiedmann, N.H. Martin
Format: Article
Language:English
Published: Elsevier 2024-03-01
Series:Journal of Dairy Science
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S0022030223007087
_version_ 1827338970533462016
author T.T. Lott
A.N. Stelick
M. Wiedmann
N.H. Martin
author_facet T.T. Lott
A.N. Stelick
M. Wiedmann
N.H. Martin
author_sort T.T. Lott
collection DOAJ
description ABSTRACT: An analysis of historic data on high temperature, short time (HTST) fluid milk quality showed higher total bacterial counts and lower sensory defect judging scores at d 14 postprocessing for milk packaged in single-serve containers as compared with milk packaged in half-gallon containers from the same processing facilities. As postpasteurization contamination with gram-negative bacteria is likely a major contributor to an increased spoilage risk associated with milk packaged in single-serve containers, we performed a comprehensive assessment of the microbial quality and shelf life of 265 commingled single-serve HTST fluid milk samples (including white [unflavored] skim, white [unflavored] 1%, chocolate skim, and chocolate 1%) collected over 2 visits to 4 commercial fluid milk processing facilities. Over 2 initial sampling visits, the frequency of gram-negative spoilage ranged from 14 to 79% of the product collected from the 4 facilities, with significant differences of gram-negative spoilage frequency between sampling visits, facilities (sampling visit 1, sampling visit 2, and both sampling visits combined), milk types (sampling visit 2), and filler lanes (sampling visit 2). We found no significant differences in the frequency of gram-negative spoilage between sampling time points (e.g., beginning, middle, and end of production run). Across facilities, single-serve containers of milk with gram-negative contamination showed significantly higher bacterial counts on d 7 and 14 and significantly lower sensory scores as compared with those without gram-negative contamination. Follow-up investigations, based on in-facility surveys that identified carton forming mandrels as filler components that frequently failed quality assurance ATP swab checks, found that bacterial genera, including Pseudomonas and Bacillus, isolated from single-serve milk samples were also frequently isolated from mandrels. Although interventions aimed at improving cleaning and sanitation of mandrels did not lead to significant reduction of gram-negative spoilage frequency in a comparison of 398 control and 400 intervention samples, our data still suggest that the unhygienic design of single-serve fillers is likely a root cause of gram-negative contamination of single-serve milk.
first_indexed 2024-03-07T19:43:16Z
format Article
id doaj.art-387d375eb5574ec0b550b1893eed8e2f
institution Directory Open Access Journal
issn 0022-0302
language English
last_indexed 2024-03-07T19:43:16Z
publishDate 2024-03-01
publisher Elsevier
record_format Article
series Journal of Dairy Science
spelling doaj.art-387d375eb5574ec0b550b1893eed8e2f2024-02-29T05:16:59ZengElsevierJournal of Dairy Science0022-03022024-03-01107313341354Gram-negative postpasteurization contamination patterns of single-serve fluid milk produced in 4 different processing facilitiesT.T. Lott0A.N. Stelick1M. Wiedmann2N.H. Martin3Department of Food Science, Cornell University, Ithaca, NY 14853Department of Food Science, Cornell University, Ithaca, NY 14853Department of Food Science, Cornell University, Ithaca, NY 14853Corresponding author; Department of Food Science, Cornell University, Ithaca, NY 14853ABSTRACT: An analysis of historic data on high temperature, short time (HTST) fluid milk quality showed higher total bacterial counts and lower sensory defect judging scores at d 14 postprocessing for milk packaged in single-serve containers as compared with milk packaged in half-gallon containers from the same processing facilities. As postpasteurization contamination with gram-negative bacteria is likely a major contributor to an increased spoilage risk associated with milk packaged in single-serve containers, we performed a comprehensive assessment of the microbial quality and shelf life of 265 commingled single-serve HTST fluid milk samples (including white [unflavored] skim, white [unflavored] 1%, chocolate skim, and chocolate 1%) collected over 2 visits to 4 commercial fluid milk processing facilities. Over 2 initial sampling visits, the frequency of gram-negative spoilage ranged from 14 to 79% of the product collected from the 4 facilities, with significant differences of gram-negative spoilage frequency between sampling visits, facilities (sampling visit 1, sampling visit 2, and both sampling visits combined), milk types (sampling visit 2), and filler lanes (sampling visit 2). We found no significant differences in the frequency of gram-negative spoilage between sampling time points (e.g., beginning, middle, and end of production run). Across facilities, single-serve containers of milk with gram-negative contamination showed significantly higher bacterial counts on d 7 and 14 and significantly lower sensory scores as compared with those without gram-negative contamination. Follow-up investigations, based on in-facility surveys that identified carton forming mandrels as filler components that frequently failed quality assurance ATP swab checks, found that bacterial genera, including Pseudomonas and Bacillus, isolated from single-serve milk samples were also frequently isolated from mandrels. Although interventions aimed at improving cleaning and sanitation of mandrels did not lead to significant reduction of gram-negative spoilage frequency in a comparison of 398 control and 400 intervention samples, our data still suggest that the unhygienic design of single-serve fillers is likely a root cause of gram-negative contamination of single-serve milk.http://www.sciencedirect.com/science/article/pii/S0022030223007087single-serve milkfluid milkmilk cartonpostpasteurization contaminationgram-negative contamination
spellingShingle T.T. Lott
A.N. Stelick
M. Wiedmann
N.H. Martin
Gram-negative postpasteurization contamination patterns of single-serve fluid milk produced in 4 different processing facilities
Journal of Dairy Science
single-serve milk
fluid milk
milk carton
postpasteurization contamination
gram-negative contamination
title Gram-negative postpasteurization contamination patterns of single-serve fluid milk produced in 4 different processing facilities
title_full Gram-negative postpasteurization contamination patterns of single-serve fluid milk produced in 4 different processing facilities
title_fullStr Gram-negative postpasteurization contamination patterns of single-serve fluid milk produced in 4 different processing facilities
title_full_unstemmed Gram-negative postpasteurization contamination patterns of single-serve fluid milk produced in 4 different processing facilities
title_short Gram-negative postpasteurization contamination patterns of single-serve fluid milk produced in 4 different processing facilities
title_sort gram negative postpasteurization contamination patterns of single serve fluid milk produced in 4 different processing facilities
topic single-serve milk
fluid milk
milk carton
postpasteurization contamination
gram-negative contamination
url http://www.sciencedirect.com/science/article/pii/S0022030223007087
work_keys_str_mv AT ttlott gramnegativepostpasteurizationcontaminationpatternsofsingleservefluidmilkproducedin4differentprocessingfacilities
AT anstelick gramnegativepostpasteurizationcontaminationpatternsofsingleservefluidmilkproducedin4differentprocessingfacilities
AT mwiedmann gramnegativepostpasteurizationcontaminationpatternsofsingleservefluidmilkproducedin4differentprocessingfacilities
AT nhmartin gramnegativepostpasteurizationcontaminationpatternsofsingleservefluidmilkproducedin4differentprocessingfacilities