Simulation of Superfinished Surface Formation

The article deals with the simulation of single-oscillating grooves superfinishing. A model of the superfinishing tool was created according to the input information about the tool and the superfinishing process. Using this tool, a simulation of the cutting process was performed. The input parameter...

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Main Author: Augustín Görög
Format: Article
Language:English
Published: Lublin University of Technology 2021-06-01
Series:Advances in Sciences and Technology
Subjects:
Online Access:http://www.astrj.com/Simulation-of-Superfinished-Surface-Formation,133064,0,2.html
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author Augustín Görög
author_facet Augustín Görög
author_sort Augustín Görög
collection DOAJ
description The article deals with the simulation of single-oscillating grooves superfinishing. A model of the superfinishing tool was created according to the input information about the tool and the superfinishing process. Using this tool, a simulation of the cutting process was performed. The input parameters for the simulation were the cutting conditions, which determined the paths of tools individual grains (process kinematics). The simulation is realized by gradual removal of the workpiece material by individual grains of the tool. The result of the simulation is the profile of the superfinished surface at an evaluation length of 1.25 mm. It is possible to determine the surface roughness parameters from the profile. Creating and displaying multiple profiles side by side creates a graphical model of the superfinished surface. The simulation can be used for numerical simulation experiments, where both material and energy are saved. The article presents one such experiment together with the results – the surface roughness was influenced by individual factors. The simulation results (surface roughness parameters and surface appearance) were compared with the real superfinished surface on the outer ring of the bearing. This surface was manufactured under mass production conditions. The comparison confirmed that a simulation is a suitable tool for research of abrasive machining methods. At the end of the article is a discussion about a possible improvement of the simulation - considering 3D grains of the tool.
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spelling doaj.art-38e7ef47ed134eb4b98fb5a75d6279822022-12-22T02:42:26ZengLublin University of TechnologyAdvances in Sciences and Technology2080-40752299-86242021-06-0115221922710.12913/22998624/133064133064Simulation of Superfinished Surface FormationAugustín Görög0Faculty of Materials Science and Technology in Trnava, Slovak University of Technology in Bratislava, J. Bottu 25, 917 24 Trnava, Slovak RepublicThe article deals with the simulation of single-oscillating grooves superfinishing. A model of the superfinishing tool was created according to the input information about the tool and the superfinishing process. Using this tool, a simulation of the cutting process was performed. The input parameters for the simulation were the cutting conditions, which determined the paths of tools individual grains (process kinematics). The simulation is realized by gradual removal of the workpiece material by individual grains of the tool. The result of the simulation is the profile of the superfinished surface at an evaluation length of 1.25 mm. It is possible to determine the surface roughness parameters from the profile. Creating and displaying multiple profiles side by side creates a graphical model of the superfinished surface. The simulation can be used for numerical simulation experiments, where both material and energy are saved. The article presents one such experiment together with the results – the surface roughness was influenced by individual factors. The simulation results (surface roughness parameters and surface appearance) were compared with the real superfinished surface on the outer ring of the bearing. This surface was manufactured under mass production conditions. The comparison confirmed that a simulation is a suitable tool for research of abrasive machining methods. At the end of the article is a discussion about a possible improvement of the simulation - considering 3D grains of the tool.http://www.astrj.com/Simulation-of-Superfinished-Surface-Formation,133064,0,2.htmlmodelsimulationsurface roughnesssuperfinishing
spellingShingle Augustín Görög
Simulation of Superfinished Surface Formation
Advances in Sciences and Technology
model
simulation
surface roughness
superfinishing
title Simulation of Superfinished Surface Formation
title_full Simulation of Superfinished Surface Formation
title_fullStr Simulation of Superfinished Surface Formation
title_full_unstemmed Simulation of Superfinished Surface Formation
title_short Simulation of Superfinished Surface Formation
title_sort simulation of superfinished surface formation
topic model
simulation
surface roughness
superfinishing
url http://www.astrj.com/Simulation-of-Superfinished-Surface-Formation,133064,0,2.html
work_keys_str_mv AT augustingorog simulationofsuperfinishedsurfaceformation