Fatigue Behavior of Alloy Steels Sintered from Pre-Alloyed and Diffusion-Bonding Alloyed Powders

Porosity and phases are considered to be two key factors for the fatigue performance of powder metallurgy steels. In this paper, the fatigue strengths of the alloy steels sintered from two typical types of powders, pre-alloyed Fe-Cr-Mo (Astaloy CrM), and diffusion-bonding alloyed Fe-Cu-Mo-Ni (Distal...

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Main Authors: Zhaoqiang Tan, Yong Liu, Xiaolin Huang, Songlin Li
Format: Article
Language:English
Published: MDPI AG 2022-04-01
Series:Metals
Subjects:
Online Access:https://www.mdpi.com/2075-4701/12/4/659
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author Zhaoqiang Tan
Yong Liu
Xiaolin Huang
Songlin Li
author_facet Zhaoqiang Tan
Yong Liu
Xiaolin Huang
Songlin Li
author_sort Zhaoqiang Tan
collection DOAJ
description Porosity and phases are considered to be two key factors for the fatigue performance of powder metallurgy steels. In this paper, the fatigue strengths of the alloy steels sintered from two typical types of powders, pre-alloyed Fe-Cr-Mo (Astaloy CrM), and diffusion-bonding alloyed Fe-Cu-Mo-Ni (Distaloy AE), were comparatively analyzed in view of the geometry of porosity, the phases constitution, and fractography of fracture. Different modes of fatigue fracture were distinguished between the two materials. Namely, a trans-particle fracture is predominant in the Disitaloy AE steel due to the heterogeneous phases which consist of soft phases in powder interior and hard phases along powder borders. In contrast, the fatigue fracture of the Astaloy CrM steel with a homogeneous mono-phase of martensite is characterized by an inter-particle fracture at the sintering necks. Moreover, the fatigue endurance limit of the Distaloy AE steel was not pronouncedly improved by increasing sintering temperature in comparison with the Astaloy CrM steel. This was attributed to the softening of the network constructed by martensite at sintering necks. A modified Murakami model which considers micro-scale defect and micro-hardness is effective to predict the fatigue performance of the alloy steels sintered from pre-alloyed and diffusion-bonding alloyed powders, respectively.
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spelling doaj.art-391ad5583519495f86c4832caee859ec2023-12-03T13:43:15ZengMDPI AGMetals2075-47012022-04-0112465910.3390/met12040659Fatigue Behavior of Alloy Steels Sintered from Pre-Alloyed and Diffusion-Bonding Alloyed PowdersZhaoqiang Tan0Yong Liu1Xiaolin Huang2Songlin Li3State Key Laboratory of Powder Metallurgy, Central South University, Changsha 410083, ChinaState Key Laboratory of Powder Metallurgy, Central South University, Changsha 410083, ChinaHöganäs China Co., Ltd., Shanghai 201799, ChinaState Key Laboratory of Powder Metallurgy, Central South University, Changsha 410083, ChinaPorosity and phases are considered to be two key factors for the fatigue performance of powder metallurgy steels. In this paper, the fatigue strengths of the alloy steels sintered from two typical types of powders, pre-alloyed Fe-Cr-Mo (Astaloy CrM), and diffusion-bonding alloyed Fe-Cu-Mo-Ni (Distaloy AE), were comparatively analyzed in view of the geometry of porosity, the phases constitution, and fractography of fracture. Different modes of fatigue fracture were distinguished between the two materials. Namely, a trans-particle fracture is predominant in the Disitaloy AE steel due to the heterogeneous phases which consist of soft phases in powder interior and hard phases along powder borders. In contrast, the fatigue fracture of the Astaloy CrM steel with a homogeneous mono-phase of martensite is characterized by an inter-particle fracture at the sintering necks. Moreover, the fatigue endurance limit of the Distaloy AE steel was not pronouncedly improved by increasing sintering temperature in comparison with the Astaloy CrM steel. This was attributed to the softening of the network constructed by martensite at sintering necks. A modified Murakami model which considers micro-scale defect and micro-hardness is effective to predict the fatigue performance of the alloy steels sintered from pre-alloyed and diffusion-bonding alloyed powders, respectively.https://www.mdpi.com/2075-4701/12/4/659powder metallurgyalloy steelporosityfatigue
spellingShingle Zhaoqiang Tan
Yong Liu
Xiaolin Huang
Songlin Li
Fatigue Behavior of Alloy Steels Sintered from Pre-Alloyed and Diffusion-Bonding Alloyed Powders
Metals
powder metallurgy
alloy steel
porosity
fatigue
title Fatigue Behavior of Alloy Steels Sintered from Pre-Alloyed and Diffusion-Bonding Alloyed Powders
title_full Fatigue Behavior of Alloy Steels Sintered from Pre-Alloyed and Diffusion-Bonding Alloyed Powders
title_fullStr Fatigue Behavior of Alloy Steels Sintered from Pre-Alloyed and Diffusion-Bonding Alloyed Powders
title_full_unstemmed Fatigue Behavior of Alloy Steels Sintered from Pre-Alloyed and Diffusion-Bonding Alloyed Powders
title_short Fatigue Behavior of Alloy Steels Sintered from Pre-Alloyed and Diffusion-Bonding Alloyed Powders
title_sort fatigue behavior of alloy steels sintered from pre alloyed and diffusion bonding alloyed powders
topic powder metallurgy
alloy steel
porosity
fatigue
url https://www.mdpi.com/2075-4701/12/4/659
work_keys_str_mv AT zhaoqiangtan fatiguebehaviorofalloysteelssinteredfromprealloyedanddiffusionbondingalloyedpowders
AT yongliu fatiguebehaviorofalloysteelssinteredfromprealloyedanddiffusionbondingalloyedpowders
AT xiaolinhuang fatiguebehaviorofalloysteelssinteredfromprealloyedanddiffusionbondingalloyedpowders
AT songlinli fatiguebehaviorofalloysteelssinteredfromprealloyedanddiffusionbondingalloyedpowders