Voxel design of additively manufactured digital material with customized thermomechanical properties

Spatial control of material properties is highly desirable in additive manufacturing of functional structures with complex geometries. Whereas most previous efforts focused on developing new printing or material systems, we propose a new voxel design strategy of constructing digital materials to pro...

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Main Authors: Chao Yuan, Fangfang Wang, David W. Rosen, Qi Ge
Format: Article
Language:English
Published: Elsevier 2021-01-01
Series:Materials & Design
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S0264127520307401
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author Chao Yuan
Fangfang Wang
David W. Rosen
Qi Ge
author_facet Chao Yuan
Fangfang Wang
David W. Rosen
Qi Ge
author_sort Chao Yuan
collection DOAJ
description Spatial control of material properties is highly desirable in additive manufacturing of functional structures with complex geometries. Whereas most previous efforts focused on developing new printing or material systems, we propose a new voxel design strategy of constructing digital materials to provide the additively manufactured polymeric structures with spatially customized thermomechanical properties. In our approach, a matrix-inclusion composite layout is adopted in the linearly patterned voxels that perform as building blocks to construct bulk material. Through rational design of voxel size and inclusion content, the printed polymeric digital material displays a tunable storage modulus up to three orders of magnitude and glass transition temperature ranging from 0 °C to 60 °C. By taking advantage of the design freedom, we demonstrate a sequential folding structure with spatially tunable actuation speed, and multi-stable configurations that trap elastic energy in deterministic collapse sequences. Overall, our approach provides an effective and convenient way of spatially customizing material properties for additive manufacturing and offers instructive inspirations to the realm of digital fabrication.
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spelling doaj.art-3933d6903bb34721a685b0705a7340852022-12-21T22:57:30ZengElsevierMaterials & Design0264-12752021-01-01197109205Voxel design of additively manufactured digital material with customized thermomechanical propertiesChao Yuan0Fangfang Wang1David W. Rosen2Qi Ge3Digital Manufacturing and Design Centre, Singapore University of Technology and Design, Singapore 487372, SingaporeDigital Manufacturing and Design Centre, Singapore University of Technology and Design, Singapore 487372, Singapore; School of Civil Engineering, Xi'an University of Technology, Xi'an, 710048, ChinaDigital Manufacturing and Design Centre, Singapore University of Technology and Design, Singapore 487372, Singapore; Corresponding author.Department of Mechanical and Energy Engineering, Southern University of Science and Technology, Shenzhen 518055, China; Corresponding author.Spatial control of material properties is highly desirable in additive manufacturing of functional structures with complex geometries. Whereas most previous efforts focused on developing new printing or material systems, we propose a new voxel design strategy of constructing digital materials to provide the additively manufactured polymeric structures with spatially customized thermomechanical properties. In our approach, a matrix-inclusion composite layout is adopted in the linearly patterned voxels that perform as building blocks to construct bulk material. Through rational design of voxel size and inclusion content, the printed polymeric digital material displays a tunable storage modulus up to three orders of magnitude and glass transition temperature ranging from 0 °C to 60 °C. By taking advantage of the design freedom, we demonstrate a sequential folding structure with spatially tunable actuation speed, and multi-stable configurations that trap elastic energy in deterministic collapse sequences. Overall, our approach provides an effective and convenient way of spatially customizing material properties for additive manufacturing and offers instructive inspirations to the realm of digital fabrication.http://www.sciencedirect.com/science/article/pii/S0264127520307401Digital materialVoxel designMulti-materialAdditive manufacturingThermomechanical property
spellingShingle Chao Yuan
Fangfang Wang
David W. Rosen
Qi Ge
Voxel design of additively manufactured digital material with customized thermomechanical properties
Materials & Design
Digital material
Voxel design
Multi-material
Additive manufacturing
Thermomechanical property
title Voxel design of additively manufactured digital material with customized thermomechanical properties
title_full Voxel design of additively manufactured digital material with customized thermomechanical properties
title_fullStr Voxel design of additively manufactured digital material with customized thermomechanical properties
title_full_unstemmed Voxel design of additively manufactured digital material with customized thermomechanical properties
title_short Voxel design of additively manufactured digital material with customized thermomechanical properties
title_sort voxel design of additively manufactured digital material with customized thermomechanical properties
topic Digital material
Voxel design
Multi-material
Additive manufacturing
Thermomechanical property
url http://www.sciencedirect.com/science/article/pii/S0264127520307401
work_keys_str_mv AT chaoyuan voxeldesignofadditivelymanufactureddigitalmaterialwithcustomizedthermomechanicalproperties
AT fangfangwang voxeldesignofadditivelymanufactureddigitalmaterialwithcustomizedthermomechanicalproperties
AT davidwrosen voxeldesignofadditivelymanufactureddigitalmaterialwithcustomizedthermomechanicalproperties
AT qige voxeldesignofadditivelymanufactureddigitalmaterialwithcustomizedthermomechanicalproperties