Design of Brushless DC Motor Driver Based on Bootstrap Circuit

Brushless DC (BLDC) motor is a three-phase motor that cannot work directly with DC current but requires electronic commutation to replace the brush function in DC motor. This paper aims to implement BLDC motor driver integration based on bootstrap circuit using Autodesk Eagle. The driver board consi...

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Main Authors: Khoirudin Fathoni, Esa Apriaskar, Nur Azis Salim, Vera Noviana Sulistyawan, Rifki Lukman Satria, Syahroni Hidayat
Format: Article
Language:English
Published: Indonesian Institute of Sciences 2023-12-01
Series:Jurnal Elektronika dan Telekomunikasi
Subjects:
Online Access:https://www.jurnalet.com/jet/article/view/563
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author Khoirudin Fathoni
Esa Apriaskar
Nur Azis Salim
Vera Noviana Sulistyawan
Rifki Lukman Satria
Syahroni Hidayat
author_facet Khoirudin Fathoni
Esa Apriaskar
Nur Azis Salim
Vera Noviana Sulistyawan
Rifki Lukman Satria
Syahroni Hidayat
author_sort Khoirudin Fathoni
collection DOAJ
description Brushless DC (BLDC) motor is a three-phase motor that cannot work directly with DC current but requires electronic commutation to replace the brush function in DC motor. This paper aims to implement BLDC motor driver integration based on bootstrap circuit using Autodesk Eagle. The driver board consist of bootstrap circuit based on IR2110, MOSFETs, three voltage regulator, ESP32 microcontroller and ACS712 current sensor connection, logic level converter, and BLDC hall effect signal sensor conditioning. The research proposes bootstrap capacitor calculation based on charging/discharging capacitor principle and the minimum motor speed rotation. The implemented driver has 14x10 cm dimension tested to drive 24V/135W/6000rpm sensored BLDC motor using six steps commutation with pulse width modulation (PWM) inserted programmatically in ESP 32 to drive the high side MOSFET of the driver without AND gate circuit. The effect of pwm frequency and dutycycle variation to the speed and current of the motor is investigated. The results showed that the driver with both 12 V and 24 V voltage source and 68 μF bootstrap capacitor work optimally in 20 KHz PWM frequency both in open loop and closed loop speed control test. The motor reach 129 W for the largest power and 5250 rpm for the fastest speed in 24 V supply.
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spelling doaj.art-39419fc8afd14c9da77c009acd4488b42024-01-07T04:53:20ZengIndonesian Institute of SciencesJurnal Elektronika dan Telekomunikasi1411-82892527-99552023-12-0123210811410.55981/jet.563285Design of Brushless DC Motor Driver Based on Bootstrap CircuitKhoirudin Fathoni0Esa Apriaskar1Nur Azis Salim2Vera Noviana Sulistyawan3Rifki Lukman Satria4Syahroni Hidayat5Universitas Negeri SemarangUniversitas Negeri SemarangUniversitas Negeri SemarangUniversitas Negeri SemarangUniversitas Negeri SemarangUniversitas Negeri SemarangBrushless DC (BLDC) motor is a three-phase motor that cannot work directly with DC current but requires electronic commutation to replace the brush function in DC motor. This paper aims to implement BLDC motor driver integration based on bootstrap circuit using Autodesk Eagle. The driver board consist of bootstrap circuit based on IR2110, MOSFETs, three voltage regulator, ESP32 microcontroller and ACS712 current sensor connection, logic level converter, and BLDC hall effect signal sensor conditioning. The research proposes bootstrap capacitor calculation based on charging/discharging capacitor principle and the minimum motor speed rotation. The implemented driver has 14x10 cm dimension tested to drive 24V/135W/6000rpm sensored BLDC motor using six steps commutation with pulse width modulation (PWM) inserted programmatically in ESP 32 to drive the high side MOSFET of the driver without AND gate circuit. The effect of pwm frequency and dutycycle variation to the speed and current of the motor is investigated. The results showed that the driver with both 12 V and 24 V voltage source and 68 μF bootstrap capacitor work optimally in 20 KHz PWM frequency both in open loop and closed loop speed control test. The motor reach 129 W for the largest power and 5250 rpm for the fastest speed in 24 V supply.https://www.jurnalet.com/jet/article/view/563bldc motor3 phases motor driverbootstrap circuit
spellingShingle Khoirudin Fathoni
Esa Apriaskar
Nur Azis Salim
Vera Noviana Sulistyawan
Rifki Lukman Satria
Syahroni Hidayat
Design of Brushless DC Motor Driver Based on Bootstrap Circuit
Jurnal Elektronika dan Telekomunikasi
bldc motor
3 phases motor driver
bootstrap circuit
title Design of Brushless DC Motor Driver Based on Bootstrap Circuit
title_full Design of Brushless DC Motor Driver Based on Bootstrap Circuit
title_fullStr Design of Brushless DC Motor Driver Based on Bootstrap Circuit
title_full_unstemmed Design of Brushless DC Motor Driver Based on Bootstrap Circuit
title_short Design of Brushless DC Motor Driver Based on Bootstrap Circuit
title_sort design of brushless dc motor driver based on bootstrap circuit
topic bldc motor
3 phases motor driver
bootstrap circuit
url https://www.jurnalet.com/jet/article/view/563
work_keys_str_mv AT khoirudinfathoni designofbrushlessdcmotordriverbasedonbootstrapcircuit
AT esaapriaskar designofbrushlessdcmotordriverbasedonbootstrapcircuit
AT nurazissalim designofbrushlessdcmotordriverbasedonbootstrapcircuit
AT veranovianasulistyawan designofbrushlessdcmotordriverbasedonbootstrapcircuit
AT rifkilukmansatria designofbrushlessdcmotordriverbasedonbootstrapcircuit
AT syahronihidayat designofbrushlessdcmotordriverbasedonbootstrapcircuit