A Hybrid Strategy for Profile Measurement of Micro Gear Teeth

A hybrid strategy is proposed to meet the challenge of obtaining the profile of micro gear teeth with a small modulus. Firstly, the contact probe segmentally obtained the falling flank profiles with an auxiliary lifting mechanism to avoid interference when it climbs on the rising slope. Then, the no...

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Main Authors: Guangyao Huang, Jiao Bai, Feng Feng, Long Zeng, Pingfa Feng, Xinghui Li
Format: Article
Language:English
Published: MDPI AG 2023-09-01
Series:Micromachines
Subjects:
Online Access:https://www.mdpi.com/2072-666X/14/9/1729
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author Guangyao Huang
Jiao Bai
Feng Feng
Long Zeng
Pingfa Feng
Xinghui Li
author_facet Guangyao Huang
Jiao Bai
Feng Feng
Long Zeng
Pingfa Feng
Xinghui Li
author_sort Guangyao Huang
collection DOAJ
description A hybrid strategy is proposed to meet the challenge of obtaining the profile of micro gear teeth with a small modulus. Firstly, the contact probe segmentally obtained the falling flank profiles with an auxiliary lifting mechanism to avoid interference when it climbs on the rising slope. Then, the noncontact chromatic confocal displacement sensor efficiently acquired the gear peak positions to carry out the two-point error separation with the gear peak positions from the probe measurement. Finally, actual experiments were carried out to obtain the profile of a harmonic drive flexspline. Compared with the commercial ultraprecise profiler, the proposed method provides measurement results with a deviation of less than 20 μm. In conclusion, the hybrid strategy is feasible and accurate for drawing the micro gear teeth profile without any collision between the measuring probes and the measured workpiece.
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spelling doaj.art-39423d9129764de2820990e11b10d9c62023-11-19T11:59:50ZengMDPI AGMicromachines2072-666X2023-09-01149172910.3390/mi14091729A Hybrid Strategy for Profile Measurement of Micro Gear TeethGuangyao Huang0Jiao Bai1Feng Feng2Long Zeng3Pingfa Feng4Xinghui Li5Shenzhen International Graduate School, Tsinghua University, Shenzhen 518055, ChinaInstitute of Materials, China Academy of Engineering Physics, Mianyang 621900, ChinaShenzhen International Graduate School, Tsinghua University, Shenzhen 518055, ChinaShenzhen International Graduate School, Tsinghua University, Shenzhen 518055, ChinaShenzhen International Graduate School, Tsinghua University, Shenzhen 518055, ChinaShenzhen International Graduate School, Tsinghua University, Shenzhen 518055, ChinaA hybrid strategy is proposed to meet the challenge of obtaining the profile of micro gear teeth with a small modulus. Firstly, the contact probe segmentally obtained the falling flank profiles with an auxiliary lifting mechanism to avoid interference when it climbs on the rising slope. Then, the noncontact chromatic confocal displacement sensor efficiently acquired the gear peak positions to carry out the two-point error separation with the gear peak positions from the probe measurement. Finally, actual experiments were carried out to obtain the profile of a harmonic drive flexspline. Compared with the commercial ultraprecise profiler, the proposed method provides measurement results with a deviation of less than 20 μm. In conclusion, the hybrid strategy is feasible and accurate for drawing the micro gear teeth profile without any collision between the measuring probes and the measured workpiece.https://www.mdpi.com/2072-666X/14/9/1729micro gear teethprofile measurementerror separationhybrid measurementflexspline
spellingShingle Guangyao Huang
Jiao Bai
Feng Feng
Long Zeng
Pingfa Feng
Xinghui Li
A Hybrid Strategy for Profile Measurement of Micro Gear Teeth
Micromachines
micro gear teeth
profile measurement
error separation
hybrid measurement
flexspline
title A Hybrid Strategy for Profile Measurement of Micro Gear Teeth
title_full A Hybrid Strategy for Profile Measurement of Micro Gear Teeth
title_fullStr A Hybrid Strategy for Profile Measurement of Micro Gear Teeth
title_full_unstemmed A Hybrid Strategy for Profile Measurement of Micro Gear Teeth
title_short A Hybrid Strategy for Profile Measurement of Micro Gear Teeth
title_sort hybrid strategy for profile measurement of micro gear teeth
topic micro gear teeth
profile measurement
error separation
hybrid measurement
flexspline
url https://www.mdpi.com/2072-666X/14/9/1729
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