A Hybrid Strategy for Profile Measurement of Micro Gear Teeth
A hybrid strategy is proposed to meet the challenge of obtaining the profile of micro gear teeth with a small modulus. Firstly, the contact probe segmentally obtained the falling flank profiles with an auxiliary lifting mechanism to avoid interference when it climbs on the rising slope. Then, the no...
Main Authors: | , , , , , |
---|---|
Format: | Article |
Language: | English |
Published: |
MDPI AG
2023-09-01
|
Series: | Micromachines |
Subjects: | |
Online Access: | https://www.mdpi.com/2072-666X/14/9/1729 |
_version_ | 1797578795858788352 |
---|---|
author | Guangyao Huang Jiao Bai Feng Feng Long Zeng Pingfa Feng Xinghui Li |
author_facet | Guangyao Huang Jiao Bai Feng Feng Long Zeng Pingfa Feng Xinghui Li |
author_sort | Guangyao Huang |
collection | DOAJ |
description | A hybrid strategy is proposed to meet the challenge of obtaining the profile of micro gear teeth with a small modulus. Firstly, the contact probe segmentally obtained the falling flank profiles with an auxiliary lifting mechanism to avoid interference when it climbs on the rising slope. Then, the noncontact chromatic confocal displacement sensor efficiently acquired the gear peak positions to carry out the two-point error separation with the gear peak positions from the probe measurement. Finally, actual experiments were carried out to obtain the profile of a harmonic drive flexspline. Compared with the commercial ultraprecise profiler, the proposed method provides measurement results with a deviation of less than 20 μm. In conclusion, the hybrid strategy is feasible and accurate for drawing the micro gear teeth profile without any collision between the measuring probes and the measured workpiece. |
first_indexed | 2024-03-10T22:26:52Z |
format | Article |
id | doaj.art-39423d9129764de2820990e11b10d9c6 |
institution | Directory Open Access Journal |
issn | 2072-666X |
language | English |
last_indexed | 2024-03-10T22:26:52Z |
publishDate | 2023-09-01 |
publisher | MDPI AG |
record_format | Article |
series | Micromachines |
spelling | doaj.art-39423d9129764de2820990e11b10d9c62023-11-19T11:59:50ZengMDPI AGMicromachines2072-666X2023-09-01149172910.3390/mi14091729A Hybrid Strategy for Profile Measurement of Micro Gear TeethGuangyao Huang0Jiao Bai1Feng Feng2Long Zeng3Pingfa Feng4Xinghui Li5Shenzhen International Graduate School, Tsinghua University, Shenzhen 518055, ChinaInstitute of Materials, China Academy of Engineering Physics, Mianyang 621900, ChinaShenzhen International Graduate School, Tsinghua University, Shenzhen 518055, ChinaShenzhen International Graduate School, Tsinghua University, Shenzhen 518055, ChinaShenzhen International Graduate School, Tsinghua University, Shenzhen 518055, ChinaShenzhen International Graduate School, Tsinghua University, Shenzhen 518055, ChinaA hybrid strategy is proposed to meet the challenge of obtaining the profile of micro gear teeth with a small modulus. Firstly, the contact probe segmentally obtained the falling flank profiles with an auxiliary lifting mechanism to avoid interference when it climbs on the rising slope. Then, the noncontact chromatic confocal displacement sensor efficiently acquired the gear peak positions to carry out the two-point error separation with the gear peak positions from the probe measurement. Finally, actual experiments were carried out to obtain the profile of a harmonic drive flexspline. Compared with the commercial ultraprecise profiler, the proposed method provides measurement results with a deviation of less than 20 μm. In conclusion, the hybrid strategy is feasible and accurate for drawing the micro gear teeth profile without any collision between the measuring probes and the measured workpiece.https://www.mdpi.com/2072-666X/14/9/1729micro gear teethprofile measurementerror separationhybrid measurementflexspline |
spellingShingle | Guangyao Huang Jiao Bai Feng Feng Long Zeng Pingfa Feng Xinghui Li A Hybrid Strategy for Profile Measurement of Micro Gear Teeth Micromachines micro gear teeth profile measurement error separation hybrid measurement flexspline |
title | A Hybrid Strategy for Profile Measurement of Micro Gear Teeth |
title_full | A Hybrid Strategy for Profile Measurement of Micro Gear Teeth |
title_fullStr | A Hybrid Strategy for Profile Measurement of Micro Gear Teeth |
title_full_unstemmed | A Hybrid Strategy for Profile Measurement of Micro Gear Teeth |
title_short | A Hybrid Strategy for Profile Measurement of Micro Gear Teeth |
title_sort | hybrid strategy for profile measurement of micro gear teeth |
topic | micro gear teeth profile measurement error separation hybrid measurement flexspline |
url | https://www.mdpi.com/2072-666X/14/9/1729 |
work_keys_str_mv | AT guangyaohuang ahybridstrategyforprofilemeasurementofmicrogearteeth AT jiaobai ahybridstrategyforprofilemeasurementofmicrogearteeth AT fengfeng ahybridstrategyforprofilemeasurementofmicrogearteeth AT longzeng ahybridstrategyforprofilemeasurementofmicrogearteeth AT pingfafeng ahybridstrategyforprofilemeasurementofmicrogearteeth AT xinghuili ahybridstrategyforprofilemeasurementofmicrogearteeth AT guangyaohuang hybridstrategyforprofilemeasurementofmicrogearteeth AT jiaobai hybridstrategyforprofilemeasurementofmicrogearteeth AT fengfeng hybridstrategyforprofilemeasurementofmicrogearteeth AT longzeng hybridstrategyforprofilemeasurementofmicrogearteeth AT pingfafeng hybridstrategyforprofilemeasurementofmicrogearteeth AT xinghuili hybridstrategyforprofilemeasurementofmicrogearteeth |