An Improved Procedure for the Quality Control of Sintered Carbide Tips for Mining Applications, Based on Quantitative Image Analysis of the Microstructure

Conical picks are tools that treat surfaces used in mining. Due to a wide variety of such tools, they need to characterise in diversified geometrical and material parameters, as well as durability. For the mining sector, evaluation of the conical picks is performed in order to verify their agreement...

Full description

Bibliographic Details
Main Authors: Kamil Mucha, Joanna Augustyn-Nadzieja, Agnieszka Szczotok, Krzysztof Krauze
Format: Article
Language:English
Published: MDPI AG 2021-03-01
Series:Materials
Subjects:
Online Access:https://www.mdpi.com/1996-1944/14/5/1236
_version_ 1797413377841037312
author Kamil Mucha
Joanna Augustyn-Nadzieja
Agnieszka Szczotok
Krzysztof Krauze
author_facet Kamil Mucha
Joanna Augustyn-Nadzieja
Agnieszka Szczotok
Krzysztof Krauze
author_sort Kamil Mucha
collection DOAJ
description Conical picks are tools that treat surfaces used in mining. Due to a wide variety of such tools, they need to characterise in diversified geometrical and material parameters, as well as durability. For the mining sector, evaluation of the conical picks is performed in order to verify their agreement with the manufacturer’s declaration, as well as with the requirements of the user. One of the whole research procedure elements is a qualitative and quantitative analysis of a pick tip made of sintered carbide (tungsten carbide–cobalt; WC-Co). It is currently carried out when the recipient is accepting such picks or when a complaint is made. In this case, it is important to propose such a research and control procedure that will make it possible to determine the quality of the applied material for pick tips in a straightforward, repeatable, and objective way. This article presents the results of investigations made on tips coming from four different types of conical picks. The tips’ hardness and density were measured, as well as WC grains which were characterised using two kinds of measurements (automated linear-intercept method and semi-automated planimetric methods). The measurements of the WC grains were conducted on microstructure images recorded using a light microscope. The performed investigations made it possible to compare tips and refer the results to those of other scientists’ studies. The final effect is a proposal of a specialised procedure examining picks, especially their tips, made of sintered carbides. This is important for the evaluation of the tips’ quality in light of the requirements of the relevant norms and the needs of the users from the mining and extractive sectors.
first_indexed 2024-03-09T05:16:49Z
format Article
id doaj.art-397fa1afdf5a446aabdac782f046fefb
institution Directory Open Access Journal
issn 1996-1944
language English
last_indexed 2024-03-09T05:16:49Z
publishDate 2021-03-01
publisher MDPI AG
record_format Article
series Materials
spelling doaj.art-397fa1afdf5a446aabdac782f046fefb2023-12-03T12:44:26ZengMDPI AGMaterials1996-19442021-03-01145123610.3390/ma14051236An Improved Procedure for the Quality Control of Sintered Carbide Tips for Mining Applications, Based on Quantitative Image Analysis of the MicrostructureKamil Mucha0Joanna Augustyn-Nadzieja1Agnieszka Szczotok2Krzysztof Krauze3Department of Machinery Engineering and Transport, Faculty of Mechanical Engineering and Robotics, AGH University of Science and Technology, 30-059 Kraków, PolandDepartment of Physical and Powder Metallurgy, Faculty of Metals Engineering and Industrial Computer Science, AGH University of Science and Technology, 30-059 Kraków, PolandDepartment of Advanced Materials and Technologies, Faculty of Materials Engineering, Silesian University of Technology, 40-019 Katowice, PolandDepartment of Machinery Engineering and Transport, Faculty of Mechanical Engineering and Robotics, AGH University of Science and Technology, 30-059 Kraków, PolandConical picks are tools that treat surfaces used in mining. Due to a wide variety of such tools, they need to characterise in diversified geometrical and material parameters, as well as durability. For the mining sector, evaluation of the conical picks is performed in order to verify their agreement with the manufacturer’s declaration, as well as with the requirements of the user. One of the whole research procedure elements is a qualitative and quantitative analysis of a pick tip made of sintered carbide (tungsten carbide–cobalt; WC-Co). It is currently carried out when the recipient is accepting such picks or when a complaint is made. In this case, it is important to propose such a research and control procedure that will make it possible to determine the quality of the applied material for pick tips in a straightforward, repeatable, and objective way. This article presents the results of investigations made on tips coming from four different types of conical picks. The tips’ hardness and density were measured, as well as WC grains which were characterised using two kinds of measurements (automated linear-intercept method and semi-automated planimetric methods). The measurements of the WC grains were conducted on microstructure images recorded using a light microscope. The performed investigations made it possible to compare tips and refer the results to those of other scientists’ studies. The final effect is a proposal of a specialised procedure examining picks, especially their tips, made of sintered carbides. This is important for the evaluation of the tips’ quality in light of the requirements of the relevant norms and the needs of the users from the mining and extractive sectors.https://www.mdpi.com/1996-1944/14/5/1236miningconical picksWC-Cosintered carbideshardnessmicrostructure
spellingShingle Kamil Mucha
Joanna Augustyn-Nadzieja
Agnieszka Szczotok
Krzysztof Krauze
An Improved Procedure for the Quality Control of Sintered Carbide Tips for Mining Applications, Based on Quantitative Image Analysis of the Microstructure
Materials
mining
conical picks
WC-Co
sintered carbides
hardness
microstructure
title An Improved Procedure for the Quality Control of Sintered Carbide Tips for Mining Applications, Based on Quantitative Image Analysis of the Microstructure
title_full An Improved Procedure for the Quality Control of Sintered Carbide Tips for Mining Applications, Based on Quantitative Image Analysis of the Microstructure
title_fullStr An Improved Procedure for the Quality Control of Sintered Carbide Tips for Mining Applications, Based on Quantitative Image Analysis of the Microstructure
title_full_unstemmed An Improved Procedure for the Quality Control of Sintered Carbide Tips for Mining Applications, Based on Quantitative Image Analysis of the Microstructure
title_short An Improved Procedure for the Quality Control of Sintered Carbide Tips for Mining Applications, Based on Quantitative Image Analysis of the Microstructure
title_sort improved procedure for the quality control of sintered carbide tips for mining applications based on quantitative image analysis of the microstructure
topic mining
conical picks
WC-Co
sintered carbides
hardness
microstructure
url https://www.mdpi.com/1996-1944/14/5/1236
work_keys_str_mv AT kamilmucha animprovedprocedureforthequalitycontrolofsinteredcarbidetipsforminingapplicationsbasedonquantitativeimageanalysisofthemicrostructure
AT joannaaugustynnadzieja animprovedprocedureforthequalitycontrolofsinteredcarbidetipsforminingapplicationsbasedonquantitativeimageanalysisofthemicrostructure
AT agnieszkaszczotok animprovedprocedureforthequalitycontrolofsinteredcarbidetipsforminingapplicationsbasedonquantitativeimageanalysisofthemicrostructure
AT krzysztofkrauze animprovedprocedureforthequalitycontrolofsinteredcarbidetipsforminingapplicationsbasedonquantitativeimageanalysisofthemicrostructure
AT kamilmucha improvedprocedureforthequalitycontrolofsinteredcarbidetipsforminingapplicationsbasedonquantitativeimageanalysisofthemicrostructure
AT joannaaugustynnadzieja improvedprocedureforthequalitycontrolofsinteredcarbidetipsforminingapplicationsbasedonquantitativeimageanalysisofthemicrostructure
AT agnieszkaszczotok improvedprocedureforthequalitycontrolofsinteredcarbidetipsforminingapplicationsbasedonquantitativeimageanalysisofthemicrostructure
AT krzysztofkrauze improvedprocedureforthequalitycontrolofsinteredcarbidetipsforminingapplicationsbasedonquantitativeimageanalysisofthemicrostructure