Multi-Nozzle Pneumatic Extrusion-Based Additive Manufacturing System for Printing Sensing Pads

This paper developed a multi-nozzle pneumatic extrusion-based additive manufacturing (AM) system and applied it to print multi-material polymers and conductive sensing pads. We used pneumatic extrusion nozzles to extrude the liquid material and then cured it by an ultraviolet (UV) light source. The...

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Main Authors: Kai-Wei Chen, Ming-Jong Tsai, Heng-Sheng Lee
Format: Article
Language:English
Published: MDPI AG 2020-07-01
Series:Inventions
Subjects:
Online Access:https://www.mdpi.com/2411-5134/5/3/29
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author Kai-Wei Chen
Ming-Jong Tsai
Heng-Sheng Lee
author_facet Kai-Wei Chen
Ming-Jong Tsai
Heng-Sheng Lee
author_sort Kai-Wei Chen
collection DOAJ
description This paper developed a multi-nozzle pneumatic extrusion-based additive manufacturing (AM) system and applied it to print multi-material polymers and conductive sensing pads. We used pneumatic extrusion nozzles to extrude the liquid material and then cured it by an ultraviolet (UV) light source. The multi-nozzle pneumatic extrusion-based additive manufacturing system mainly integrates both PC-based HMI and CNC controller to operate the three-axis motion and the extrusion flow control. Moreover, the peripheral I/Os include both positive and negative pressure and also the curing light source. A D/A controller is also applied to control the value of the pneumatic pressure. The coding part utilizes the numerical control software along with the PLC planning to operate the AM machine automatically. Our experiment is conducted by using Simplify3D, a commercial 3D printing slicing software. Different requirements were set for extrusion nozzles with different materials, and then we executed the path controlling G-code data by Python Language. Our system successfully prints multi-material polymer structure pads which include the hard and soft material pad fabricated in double-layers, triple-layers and also the grid structure. Finally, we find that the printed pad has conductivity.
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spelling doaj.art-39b0f775714546b8976de789721fa7172023-11-20T06:00:55ZengMDPI AGInventions2411-51342020-07-01532910.3390/inventions5030029Multi-Nozzle Pneumatic Extrusion-Based Additive Manufacturing System for Printing Sensing PadsKai-Wei Chen0Ming-Jong Tsai1Heng-Sheng Lee2Graduate Institute of Automation and Control, National Taiwan University of Science and Technology, Taipei 10607, TaiwanGraduate Institute of Automation and Control, National Taiwan University of Science and Technology, Taipei 10607, TaiwanGraduate Institute of Automation and Control, National Taiwan University of Science and Technology, Taipei 10607, TaiwanThis paper developed a multi-nozzle pneumatic extrusion-based additive manufacturing (AM) system and applied it to print multi-material polymers and conductive sensing pads. We used pneumatic extrusion nozzles to extrude the liquid material and then cured it by an ultraviolet (UV) light source. The multi-nozzle pneumatic extrusion-based additive manufacturing system mainly integrates both PC-based HMI and CNC controller to operate the three-axis motion and the extrusion flow control. Moreover, the peripheral I/Os include both positive and negative pressure and also the curing light source. A D/A controller is also applied to control the value of the pneumatic pressure. The coding part utilizes the numerical control software along with the PLC planning to operate the AM machine automatically. Our experiment is conducted by using Simplify3D, a commercial 3D printing slicing software. Different requirements were set for extrusion nozzles with different materials, and then we executed the path controlling G-code data by Python Language. Our system successfully prints multi-material polymer structure pads which include the hard and soft material pad fabricated in double-layers, triple-layers and also the grid structure. Finally, we find that the printed pad has conductivity.https://www.mdpi.com/2411-5134/5/3/29additive manufacturingPneumatic extrusion systemSmart sensinggrapheneVat Polymerization
spellingShingle Kai-Wei Chen
Ming-Jong Tsai
Heng-Sheng Lee
Multi-Nozzle Pneumatic Extrusion-Based Additive Manufacturing System for Printing Sensing Pads
Inventions
additive manufacturing
Pneumatic extrusion system
Smart sensing
graphene
Vat Polymerization
title Multi-Nozzle Pneumatic Extrusion-Based Additive Manufacturing System for Printing Sensing Pads
title_full Multi-Nozzle Pneumatic Extrusion-Based Additive Manufacturing System for Printing Sensing Pads
title_fullStr Multi-Nozzle Pneumatic Extrusion-Based Additive Manufacturing System for Printing Sensing Pads
title_full_unstemmed Multi-Nozzle Pneumatic Extrusion-Based Additive Manufacturing System for Printing Sensing Pads
title_short Multi-Nozzle Pneumatic Extrusion-Based Additive Manufacturing System for Printing Sensing Pads
title_sort multi nozzle pneumatic extrusion based additive manufacturing system for printing sensing pads
topic additive manufacturing
Pneumatic extrusion system
Smart sensing
graphene
Vat Polymerization
url https://www.mdpi.com/2411-5134/5/3/29
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AT mingjongtsai multinozzlepneumaticextrusionbasedadditivemanufacturingsystemforprintingsensingpads
AT hengshenglee multinozzlepneumaticextrusionbasedadditivemanufacturingsystemforprintingsensingpads