Torque ripple investigation in coaxial magnetic gears

Magnetic gears offer significant advantages such as low noise and vibration level, lower maintenance and higher reliability compared to mechanical gears and are suitable for many applications in the industry. The coaxial magnetic gear has been extensively discussed in the literature, since it achiev...

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Main Authors: Tzouganakis Panteleimon, Gakos Vasilios, Kalligeros Christos, Papalexis Christos, Tsolakis Antonios, Spitas Vasilios
Format: Article
Language:English
Published: EDP Sciences 2022-01-01
Series:MATEC Web of Conferences
Subjects:
Online Access:https://www.matec-conferences.org/articles/matecconf/pdf/2022/13/matecconf_pt22_01004.pdf
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author Tzouganakis Panteleimon
Gakos Vasilios
Kalligeros Christos
Papalexis Christos
Tsolakis Antonios
Spitas Vasilios
author_facet Tzouganakis Panteleimon
Gakos Vasilios
Kalligeros Christos
Papalexis Christos
Tsolakis Antonios
Spitas Vasilios
author_sort Tzouganakis Panteleimon
collection DOAJ
description Magnetic gears offer significant advantages such as low noise and vibration level, lower maintenance and higher reliability compared to mechanical gears and are suitable for many applications in the industry. The coaxial magnetic gear has been extensively discussed in the literature, since it achieves higher torque densities amongst other magnetic gear configurations. The magnetic field is generated by permanent magnets mounted on the two rotors and a modulator between them. The modulator consists of ferromagnetic segments that are typically encased in a resin in order to increase its stiffness without compromising the generated magnetic field. However, due to the development of radial forces, oscillations of the ferromagnetic segments occur, which lead to torque ripples that affect the operation of the coaxial magnetic gear drive in applications where accuracy is required. This work introduces a computationally lightweight analytical 2D model in order to determine the applied radial force on the ferromagnetic segments at each angle of rotation of the two rotors and henceforth calculate the displacement of these segments using FEA. In this way it is possible to assess the variation of the torque (ripple) versus the angle of rotation of the input or output shaft. A parametric investigation examining the influence of the ferromagnetic segment thickness on the resulting torque ripple of a specific drive was carried out illustrating the benefits of the analytical models developed herein.
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spelling doaj.art-39c2392e251747f8a6afd402e68ebe862022-12-22T04:13:28ZengEDP SciencesMATEC Web of Conferences2261-236X2022-01-013660100410.1051/matecconf/202236601004matecconf_pt22_01004Torque ripple investigation in coaxial magnetic gearsTzouganakis Panteleimon0Gakos Vasilios1Kalligeros Christos2Papalexis Christos3Tsolakis Antonios4Spitas Vasilios5Laboratory of Machine Elements and Vehicles, University of West AtticaLaboratory of Machine Design, National Technical University of AthensLaboratory of Machine Design, National Technical University of AthensLaboratory of Machine Elements and Vehicles, University of West AtticaLaboratory of Machine Elements and Vehicles, University of West AtticaLaboratory of Machine Design, National Technical University of AthensMagnetic gears offer significant advantages such as low noise and vibration level, lower maintenance and higher reliability compared to mechanical gears and are suitable for many applications in the industry. The coaxial magnetic gear has been extensively discussed in the literature, since it achieves higher torque densities amongst other magnetic gear configurations. The magnetic field is generated by permanent magnets mounted on the two rotors and a modulator between them. The modulator consists of ferromagnetic segments that are typically encased in a resin in order to increase its stiffness without compromising the generated magnetic field. However, due to the development of radial forces, oscillations of the ferromagnetic segments occur, which lead to torque ripples that affect the operation of the coaxial magnetic gear drive in applications where accuracy is required. This work introduces a computationally lightweight analytical 2D model in order to determine the applied radial force on the ferromagnetic segments at each angle of rotation of the two rotors and henceforth calculate the displacement of these segments using FEA. In this way it is possible to assess the variation of the torque (ripple) versus the angle of rotation of the input or output shaft. A parametric investigation examining the influence of the ferromagnetic segment thickness on the resulting torque ripple of a specific drive was carried out illustrating the benefits of the analytical models developed herein.https://www.matec-conferences.org/articles/matecconf/pdf/2022/13/matecconf_pt22_01004.pdfcoaxial magnetic geartorque ripplesanalytical modelmaxwell stress tensor
spellingShingle Tzouganakis Panteleimon
Gakos Vasilios
Kalligeros Christos
Papalexis Christos
Tsolakis Antonios
Spitas Vasilios
Torque ripple investigation in coaxial magnetic gears
MATEC Web of Conferences
coaxial magnetic gear
torque ripples
analytical model
maxwell stress tensor
title Torque ripple investigation in coaxial magnetic gears
title_full Torque ripple investigation in coaxial magnetic gears
title_fullStr Torque ripple investigation in coaxial magnetic gears
title_full_unstemmed Torque ripple investigation in coaxial magnetic gears
title_short Torque ripple investigation in coaxial magnetic gears
title_sort torque ripple investigation in coaxial magnetic gears
topic coaxial magnetic gear
torque ripples
analytical model
maxwell stress tensor
url https://www.matec-conferences.org/articles/matecconf/pdf/2022/13/matecconf_pt22_01004.pdf
work_keys_str_mv AT tzouganakispanteleimon torquerippleinvestigationincoaxialmagneticgears
AT gakosvasilios torquerippleinvestigationincoaxialmagneticgears
AT kalligeroschristos torquerippleinvestigationincoaxialmagneticgears
AT papalexischristos torquerippleinvestigationincoaxialmagneticgears
AT tsolakisantonios torquerippleinvestigationincoaxialmagneticgears
AT spitasvasilios torquerippleinvestigationincoaxialmagneticgears