A programmable macroscale electrical field self-assembly array device for diverse thin film applications

For a programmable mask-less patterning, we develop the novel electrophoretic deposition (EPD) method by a macroscale programmable patterning system, which has a large matrix EPD array device (2.5 × 2.5 mm2 electrodes with 10 μm gap; 20 by 20 electrodes pattern) and printed circuit board controllers...

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Main Authors: Youngjun Song, Sejung Kim, Michael J. Heller
Format: Article
Language:English
Published: Elsevier 2020-07-01
Series:Journal of Materials Research and Technology
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2238785420314344
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author Youngjun Song
Sejung Kim
Michael J. Heller
author_facet Youngjun Song
Sejung Kim
Michael J. Heller
author_sort Youngjun Song
collection DOAJ
description For a programmable mask-less patterning, we develop the novel electrophoretic deposition (EPD) method by a macroscale programmable patterning system, which has a large matrix EPD array device (2.5 × 2.5 mm2 electrodes with 10 μm gap; 20 by 20 electrodes pattern) and printed circuit board controllers. We demonstrate programmed diverse micro/nano size (20 nm – 10 μm) polystyrene beads pattern onto our 400 sites wafer scale chip, which carry out that individually penetrate electrical fields at each electrode. To pattern diverse materials onto non-conductive other substrate, 200 nm nano-porous nitrocellulose membrane is laid onto the system. Cy3 17 bases DNA and 40 nm biotin-coated beads with fluorophore are patterned onto nitrocellulose substrate. Furthermore, we demonstrate that 7–15 nm diameters and 0.5–10 μm lengths carbon nanotubes (CNT) are patterned onto the nitrocellulose substrate by the system. The CNT pattern films are simply lift off from the system. Also, CNT, poly(3,4-ethylenedioxythiophene):poly(styrenesulfonate) and (6,6)-phenyl-C61-butyric acide methyl ester and poly(3-hexylthiophene) are locally patterned, through the multi-layering process by the system. The multi-layered polymer device is assembled with indium tin oxide onto polyethylene terephthalate as photodetector. The polymer photodetector is demonstrated by light on (2.5 × 10−5 A at 3 V)/off condition. (3.5 × 10−5 A at 3 V). Finally, we demonstrate the fabrication of energy storage device, which is patterned LiCoO2 (LCO)/CNT mixtures/CNT and graphite/CNT as a cathode and anode of secondary battery. The half-cell of 143.7 μm deposited LCO mixtures is successfully operated with 112 mA/g capacity for 3 times charging/discharging cycles.
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spelling doaj.art-3a156c161edf46c38819a2c894f84e572022-12-22T03:11:20ZengElsevierJournal of Materials Research and Technology2238-78542020-07-019488088819A programmable macroscale electrical field self-assembly array device for diverse thin film applicationsYoungjun Song0Sejung Kim1Michael J. Heller2Department of Nano-Bioengineering, College of Life Sciences and Bioengineering, Incheon National University 119 Academy-ro, Incheon 22012, Republic of Korea; Corresponding authors.Department of Nanoengineering, University of California San Diego, La Jolla, CA 92093, USADepartment of Nanoengineering, University of California San Diego, La Jolla, CA 92093, USA; Department of Bioengineering, University of California San Diego, La Jolla, CA 92093, USA; Corresponding authors.For a programmable mask-less patterning, we develop the novel electrophoretic deposition (EPD) method by a macroscale programmable patterning system, which has a large matrix EPD array device (2.5 × 2.5 mm2 electrodes with 10 μm gap; 20 by 20 electrodes pattern) and printed circuit board controllers. We demonstrate programmed diverse micro/nano size (20 nm – 10 μm) polystyrene beads pattern onto our 400 sites wafer scale chip, which carry out that individually penetrate electrical fields at each electrode. To pattern diverse materials onto non-conductive other substrate, 200 nm nano-porous nitrocellulose membrane is laid onto the system. Cy3 17 bases DNA and 40 nm biotin-coated beads with fluorophore are patterned onto nitrocellulose substrate. Furthermore, we demonstrate that 7–15 nm diameters and 0.5–10 μm lengths carbon nanotubes (CNT) are patterned onto the nitrocellulose substrate by the system. The CNT pattern films are simply lift off from the system. Also, CNT, poly(3,4-ethylenedioxythiophene):poly(styrenesulfonate) and (6,6)-phenyl-C61-butyric acide methyl ester and poly(3-hexylthiophene) are locally patterned, through the multi-layering process by the system. The multi-layered polymer device is assembled with indium tin oxide onto polyethylene terephthalate as photodetector. The polymer photodetector is demonstrated by light on (2.5 × 10−5 A at 3 V)/off condition. (3.5 × 10−5 A at 3 V). Finally, we demonstrate the fabrication of energy storage device, which is patterned LiCoO2 (LCO)/CNT mixtures/CNT and graphite/CNT as a cathode and anode of secondary battery. The half-cell of 143.7 μm deposited LCO mixtures is successfully operated with 112 mA/g capacity for 3 times charging/discharging cycles.http://www.sciencedirect.com/science/article/pii/S2238785420314344Mask-less patterningElectrophoretic depositionNanomaterialsConductive polymerEnergy storage materials
spellingShingle Youngjun Song
Sejung Kim
Michael J. Heller
A programmable macroscale electrical field self-assembly array device for diverse thin film applications
Journal of Materials Research and Technology
Mask-less patterning
Electrophoretic deposition
Nanomaterials
Conductive polymer
Energy storage materials
title A programmable macroscale electrical field self-assembly array device for diverse thin film applications
title_full A programmable macroscale electrical field self-assembly array device for diverse thin film applications
title_fullStr A programmable macroscale electrical field self-assembly array device for diverse thin film applications
title_full_unstemmed A programmable macroscale electrical field self-assembly array device for diverse thin film applications
title_short A programmable macroscale electrical field self-assembly array device for diverse thin film applications
title_sort programmable macroscale electrical field self assembly array device for diverse thin film applications
topic Mask-less patterning
Electrophoretic deposition
Nanomaterials
Conductive polymer
Energy storage materials
url http://www.sciencedirect.com/science/article/pii/S2238785420314344
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