HVDC Converter Cooling System with a Phase Change Dispersion

High voltage direct current converters require efficient cooling of thyristors via heat sinks. Currently, infrastructures use deionised water as a means of cooling the high voltage direct current converters; however, recent research has shown that other fluids have potential to offer more efficient...

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Main Authors: Ludger Fischer, Ernesto Mura, Geng Qiao, Poppy O’Neill, Silvan von Arx, Qi Li, Yulong Ding
Format: Article
Language:English
Published: MDPI AG 2021-03-01
Series:Fluids
Subjects:
Online Access:https://www.mdpi.com/2311-5521/6/3/117
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author Ludger Fischer
Ernesto Mura
Geng Qiao
Poppy O’Neill
Silvan von Arx
Qi Li
Yulong Ding
author_facet Ludger Fischer
Ernesto Mura
Geng Qiao
Poppy O’Neill
Silvan von Arx
Qi Li
Yulong Ding
author_sort Ludger Fischer
collection DOAJ
description High voltage direct current converters require efficient cooling of thyristors via heat sinks. Currently, infrastructures use deionised water as a means of cooling the high voltage direct current converters; however, recent research has shown that other fluids have potential to offer more efficient cooling. Phase change dispersions are a new class of heat transfer fluids that employ the latent heat of phase change, thus offering isothermal cooling during melting. For cooling applications, the temperature increase during operation is thus lowered when using phase change dispersions (compared to water) and consequently, the heat sink and thyristors surface temperatures are reduced. In this investigation, a phase change dispersion with non-conductive components, high stability, high capacity and low viscosity has been developed and tested. An experimental setup of a real size heat sink has been installed and the heat transfer behaviour of both the formulated phase change dispersion and water have been investigated and a comparison has been presented. Using water as the heat transfer fluid, the temperature increase from inlet to outlet of the heat sink was 4 K and with the formulated phase change dispersion (at the same mass flow rate and heat input) the temperature increase was 2 K. The phase change dispersion caused a 50% reduction in the heat sink surface temperature. Furthermore, the global heat transfer coefficients obtained for the phase change dispersion were found to be independent of the heating input applied, unlike the trend found for water, additionally, the global heat transfer coefficients were found to be similar to those obtained for water at the same mass flow rates and reached a maximum value of 6100 W m<inline-formula><math xmlns="http://www.w3.org/1998/Math/MathML" display="inline"><semantics><msup><mrow></mrow><mn>2</mn></msup></semantics></math></inline-formula> K<inline-formula><math xmlns="http://www.w3.org/1998/Math/MathML" display="inline"><semantics><msup><mrow></mrow><mrow><mo>−</mo><mn>1</mn></mrow></msup></semantics></math></inline-formula>. Despite this, the pressure drops and viscosities obtained for the phase change dispersion were higher than for water. Overall, the current investigation demonstrates the ability of using a phase change dispersion as a cooling fluid for the cooling of electronic components, which thus far is limited to using air and water cooling and cannot reach the cooling capacity achieved by phase change dispersions.
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spelling doaj.art-3a3a490cb8e64ddd8a5976ee638954c32023-11-21T10:14:13ZengMDPI AGFluids2311-55212021-03-016311710.3390/fluids6030117HVDC Converter Cooling System with a Phase Change DispersionLudger Fischer0Ernesto Mura1Geng Qiao2Poppy O’Neill3Silvan von Arx4Qi Li5Yulong Ding6Competence Centre Thermal Energy Storage (TES), Lucerne University of Applied Sciences and Arts, 6048 Horw, SwitzerlandGlobal Energy Interconnection Research Institute Europe GmbH, 10623 Berlin, GermanyGlobal Energy Interconnection Research Institute Europe GmbH, 10623 Berlin, GermanyCompetence Centre Thermal Energy Storage (TES), Lucerne University of Applied Sciences and Arts, 6048 Horw, SwitzerlandCompetence Centre Thermal Energy Storage (TES), Lucerne University of Applied Sciences and Arts, 6048 Horw, SwitzerlandSchool of Chemical Engineering, University of Birmingham, Birmingham B15 2TT, UKSchool of Chemical Engineering, University of Birmingham, Birmingham B15 2TT, UKHigh voltage direct current converters require efficient cooling of thyristors via heat sinks. Currently, infrastructures use deionised water as a means of cooling the high voltage direct current converters; however, recent research has shown that other fluids have potential to offer more efficient cooling. Phase change dispersions are a new class of heat transfer fluids that employ the latent heat of phase change, thus offering isothermal cooling during melting. For cooling applications, the temperature increase during operation is thus lowered when using phase change dispersions (compared to water) and consequently, the heat sink and thyristors surface temperatures are reduced. In this investigation, a phase change dispersion with non-conductive components, high stability, high capacity and low viscosity has been developed and tested. An experimental setup of a real size heat sink has been installed and the heat transfer behaviour of both the formulated phase change dispersion and water have been investigated and a comparison has been presented. Using water as the heat transfer fluid, the temperature increase from inlet to outlet of the heat sink was 4 K and with the formulated phase change dispersion (at the same mass flow rate and heat input) the temperature increase was 2 K. The phase change dispersion caused a 50% reduction in the heat sink surface temperature. Furthermore, the global heat transfer coefficients obtained for the phase change dispersion were found to be independent of the heating input applied, unlike the trend found for water, additionally, the global heat transfer coefficients were found to be similar to those obtained for water at the same mass flow rates and reached a maximum value of 6100 W m<inline-formula><math xmlns="http://www.w3.org/1998/Math/MathML" display="inline"><semantics><msup><mrow></mrow><mn>2</mn></msup></semantics></math></inline-formula> K<inline-formula><math xmlns="http://www.w3.org/1998/Math/MathML" display="inline"><semantics><msup><mrow></mrow><mrow><mo>−</mo><mn>1</mn></mrow></msup></semantics></math></inline-formula>. Despite this, the pressure drops and viscosities obtained for the phase change dispersion were higher than for water. Overall, the current investigation demonstrates the ability of using a phase change dispersion as a cooling fluid for the cooling of electronic components, which thus far is limited to using air and water cooling and cannot reach the cooling capacity achieved by phase change dispersions.https://www.mdpi.com/2311-5521/6/3/117phase change dispersion (PCD)heat transfercoolingheat sinkphase change
spellingShingle Ludger Fischer
Ernesto Mura
Geng Qiao
Poppy O’Neill
Silvan von Arx
Qi Li
Yulong Ding
HVDC Converter Cooling System with a Phase Change Dispersion
Fluids
phase change dispersion (PCD)
heat transfer
cooling
heat sink
phase change
title HVDC Converter Cooling System with a Phase Change Dispersion
title_full HVDC Converter Cooling System with a Phase Change Dispersion
title_fullStr HVDC Converter Cooling System with a Phase Change Dispersion
title_full_unstemmed HVDC Converter Cooling System with a Phase Change Dispersion
title_short HVDC Converter Cooling System with a Phase Change Dispersion
title_sort hvdc converter cooling system with a phase change dispersion
topic phase change dispersion (PCD)
heat transfer
cooling
heat sink
phase change
url https://www.mdpi.com/2311-5521/6/3/117
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