Optimized model-based control of main mine ventilation air flows with minimized energy consumption

In early 2018, the Boliden Garpenberg operation implemented an optimized control strategy as an addition to the existing ventilation on demand system. The purpose of the strategy is to further minimize energy use for main and booster fans, whilst also fulfilling airflow setpoints without violating c...

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Main Authors: S. Sjöström, E. Klintenäs, P. Johansson, J. Nyqvist
Format: Article
Language:English
Published: Elsevier 2020-07-01
Series:International Journal of Mining Science and Technology
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2095268620304626
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author S. Sjöström
E. Klintenäs
P. Johansson
J. Nyqvist
author_facet S. Sjöström
E. Klintenäs
P. Johansson
J. Nyqvist
author_sort S. Sjöström
collection DOAJ
description In early 2018, the Boliden Garpenberg operation implemented an optimized control strategy as an addition to the existing ventilation on demand system. The purpose of the strategy is to further minimize energy use for main and booster fans, whilst also fulfilling airflow setpoints without violating constraints such as min/max differential pressure over fans and interaction of air between areas in mines. Using air flow measurements and a dynamical model of the ventilation system, a mine-wide coordination control of fans can be carried out. The numerical model is data driven and derived from historical operational data or step changes experiments. This makes both initial deployment and lifetime model maintenance, as the mine evolves, a comparably easy operation. The control has been proven to operate in a stable manner over long periods without having to re-calibrate the model. Results prove a 40% decrease in energy use for the fans involved and a greater controllability of air flow. Moreover, a 15% decrease of the total air flow into the mine will give additional proportional heating savings during winter periods. All in all, the multivariable controller shows a correlation between production in the mine and the ventilation system performance superior to all of its predecessors.
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spelling doaj.art-3a4ecf47192e46258c88a5bd8ad852372022-12-22T03:40:36ZengElsevierInternational Journal of Mining Science and Technology2095-26862020-07-01304533539Optimized model-based control of main mine ventilation air flows with minimized energy consumptionS. Sjöström0E. Klintenäs1P. Johansson2J. Nyqvist3Corresponding author.; Department IAPI – Mining Automation, ABB AB, Umeå 1400, 901 24, SwedenDepartment IAPI – Mining Automation, ABB AB, Umeå 1400, 901 24, SwedenDepartment IAPI – Mining Automation, ABB AB, Umeå 1400, 901 24, SwedenDepartment IAPI – Mining Automation, ABB AB, Umeå 1400, 901 24, SwedenIn early 2018, the Boliden Garpenberg operation implemented an optimized control strategy as an addition to the existing ventilation on demand system. The purpose of the strategy is to further minimize energy use for main and booster fans, whilst also fulfilling airflow setpoints without violating constraints such as min/max differential pressure over fans and interaction of air between areas in mines. Using air flow measurements and a dynamical model of the ventilation system, a mine-wide coordination control of fans can be carried out. The numerical model is data driven and derived from historical operational data or step changes experiments. This makes both initial deployment and lifetime model maintenance, as the mine evolves, a comparably easy operation. The control has been proven to operate in a stable manner over long periods without having to re-calibrate the model. Results prove a 40% decrease in energy use for the fans involved and a greater controllability of air flow. Moreover, a 15% decrease of the total air flow into the mine will give additional proportional heating savings during winter periods. All in all, the multivariable controller shows a correlation between production in the mine and the ventilation system performance superior to all of its predecessors.http://www.sciencedirect.com/science/article/pii/S2095268620304626Mine ventilationVentilation on demandOptimized model-based controlMinimized energy consumptionAdvanced process control
spellingShingle S. Sjöström
E. Klintenäs
P. Johansson
J. Nyqvist
Optimized model-based control of main mine ventilation air flows with minimized energy consumption
International Journal of Mining Science and Technology
Mine ventilation
Ventilation on demand
Optimized model-based control
Minimized energy consumption
Advanced process control
title Optimized model-based control of main mine ventilation air flows with minimized energy consumption
title_full Optimized model-based control of main mine ventilation air flows with minimized energy consumption
title_fullStr Optimized model-based control of main mine ventilation air flows with minimized energy consumption
title_full_unstemmed Optimized model-based control of main mine ventilation air flows with minimized energy consumption
title_short Optimized model-based control of main mine ventilation air flows with minimized energy consumption
title_sort optimized model based control of main mine ventilation air flows with minimized energy consumption
topic Mine ventilation
Ventilation on demand
Optimized model-based control
Minimized energy consumption
Advanced process control
url http://www.sciencedirect.com/science/article/pii/S2095268620304626
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