Valorization of Municipal Waterworks Sludge to Produce Ceramic Floor Tiles

In municipal waterworks large amounts of waste in the form of sludge have to be discarded. This investigation focuses on the processing of ceramic floor tiles incorporated with a municipal waterworks sludge. Four floor tile formulations containing up to 10 wt. % of the municipal waterworks sludge we...

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Main Authors: Lara Pessin Rodrigues, José Nilson França de Holanda
Format: Article
Language:English
Published: MDPI AG 2018-03-01
Series:Recycling
Subjects:
Online Access:http://www.mdpi.com/2313-4321/3/1/10
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author Lara Pessin Rodrigues
José Nilson França de Holanda
author_facet Lara Pessin Rodrigues
José Nilson França de Holanda
author_sort Lara Pessin Rodrigues
collection DOAJ
description In municipal waterworks large amounts of waste in the form of sludge have to be discarded. This investigation focuses on the processing of ceramic floor tiles incorporated with a municipal waterworks sludge. Four floor tile formulations containing up to 10 wt. % of the municipal waterworks sludge were prepared in order to replace the kaolin. The floor tile processing route consisted of dry powder granulation, uniaxial pressing, and firing between 1190 and 1250 °C using a fast-firing cycle (<60 min). The densification behavior and technological properties of the floor tile pieces as function of the sludge addition and firing temperature were determined. The development of the microstructure was followed by XRD and SEM/EDS. The results show that the replacement of kaolin with municipal waterworks sludge, in the range up to 10 wt. %, allows the production of ceramic floor tiles (group BIb and group BIIa, ISO 13006 Standard) at lower firing temperatures. These results suggest a new possibility of valorization of municipal waterworks sludge in order to bring economic and environmental benefits.
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spelling doaj.art-3a5e32eb500949ce8e8d77f71c4cd8622022-12-22T00:33:59ZengMDPI AGRecycling2313-43212018-03-013110010.3390/recycling3010010recycling3010010Valorization of Municipal Waterworks Sludge to Produce Ceramic Floor TilesLara Pessin Rodrigues0José Nilson França de Holanda1Group of Ceramic Materials, Laboratory of Advanced Materials, Northern Fluminense State University, 28013-602 Campos dos Goytacazes-RJ, BrazilGroup of Ceramic Materials, Laboratory of Advanced Materials, Northern Fluminense State University, 28013-602 Campos dos Goytacazes-RJ, BrazilIn municipal waterworks large amounts of waste in the form of sludge have to be discarded. This investigation focuses on the processing of ceramic floor tiles incorporated with a municipal waterworks sludge. Four floor tile formulations containing up to 10 wt. % of the municipal waterworks sludge were prepared in order to replace the kaolin. The floor tile processing route consisted of dry powder granulation, uniaxial pressing, and firing between 1190 and 1250 °C using a fast-firing cycle (<60 min). The densification behavior and technological properties of the floor tile pieces as function of the sludge addition and firing temperature were determined. The development of the microstructure was followed by XRD and SEM/EDS. The results show that the replacement of kaolin with municipal waterworks sludge, in the range up to 10 wt. %, allows the production of ceramic floor tiles (group BIb and group BIIa, ISO 13006 Standard) at lower firing temperatures. These results suggest a new possibility of valorization of municipal waterworks sludge in order to bring economic and environmental benefits.http://www.mdpi.com/2313-4321/3/1/10municipal waterworks sludgewasterecyclingvalorizationfloor tiles
spellingShingle Lara Pessin Rodrigues
José Nilson França de Holanda
Valorization of Municipal Waterworks Sludge to Produce Ceramic Floor Tiles
Recycling
municipal waterworks sludge
waste
recycling
valorization
floor tiles
title Valorization of Municipal Waterworks Sludge to Produce Ceramic Floor Tiles
title_full Valorization of Municipal Waterworks Sludge to Produce Ceramic Floor Tiles
title_fullStr Valorization of Municipal Waterworks Sludge to Produce Ceramic Floor Tiles
title_full_unstemmed Valorization of Municipal Waterworks Sludge to Produce Ceramic Floor Tiles
title_short Valorization of Municipal Waterworks Sludge to Produce Ceramic Floor Tiles
title_sort valorization of municipal waterworks sludge to produce ceramic floor tiles
topic municipal waterworks sludge
waste
recycling
valorization
floor tiles
url http://www.mdpi.com/2313-4321/3/1/10
work_keys_str_mv AT larapessinrodrigues valorizationofmunicipalwaterworkssludgetoproduceceramicfloortiles
AT josenilsonfrancadeholanda valorizationofmunicipalwaterworkssludgetoproduceceramicfloortiles