Optimal design of a modular axial‐flux permanent‐magnet synchronous generator for gearless wind turbine applications

Abstract Air‐cored axial‐flux permanent‐magnet synchronous generators (AFPMSGs) are potential candidates for gearless direct‐coupled wind turbines (DCWTs) owing to providing high efficiency and power density. The design of a DCWT generator is so complicated since the generator cost, dimension, and w...

Full description

Bibliographic Details
Main Authors: Seyed Ataollah Ashrafzadeh, Ali Asghar Ghadimi, Ali Jabbari, Mohammad Reza Miveh
Format: Article
Language:English
Published: Wiley 2024-03-01
Series:Wind Energy
Subjects:
Online Access:https://doi.org/10.1002/we.2887
_version_ 1797295267136929792
author Seyed Ataollah Ashrafzadeh
Ali Asghar Ghadimi
Ali Jabbari
Mohammad Reza Miveh
author_facet Seyed Ataollah Ashrafzadeh
Ali Asghar Ghadimi
Ali Jabbari
Mohammad Reza Miveh
author_sort Seyed Ataollah Ashrafzadeh
collection DOAJ
description Abstract Air‐cored axial‐flux permanent‐magnet synchronous generators (AFPMSGs) are potential candidates for gearless direct‐coupled wind turbines (DCWTs) owing to providing high efficiency and power density. The design of a DCWT generator is so complicated since the generator cost, dimension, and weight affected by gear elimination. Therefore, it is essential to find an optimal AFPMSG design at rated conditions. In this paper, an accurate procedure for the optimal design of an air‐cored AFPMSG applicable for DCWTs is proposed. The genetic algorithm (GA) is used for multi‐objective design optimization to reach the optimal configuration as well as system dimension in order to decrease the weight, increase the power density and enhance the effectiveness of the generator. To validate the efficiency of the suggested optimization proceducer, a 30 kW AFPMSG has been considered as a case study. The results of optimization have been investigated by finite element analysis (FEA). A prototype generator is also fabricated, and the test results are offered and compared with the numerical study. The outcomes show that there exists an acceptable agreement between FEA and experimental outcomes with the error percentage about of 1.35%.
first_indexed 2024-03-07T21:44:17Z
format Article
id doaj.art-3a6aba9c9f50472f88a3b2771c7c24c9
institution Directory Open Access Journal
issn 1095-4244
1099-1824
language English
last_indexed 2024-03-07T21:44:17Z
publishDate 2024-03-01
publisher Wiley
record_format Article
series Wind Energy
spelling doaj.art-3a6aba9c9f50472f88a3b2771c7c24c92024-02-26T00:58:28ZengWileyWind Energy1095-42441099-18242024-03-0127325827610.1002/we.2887Optimal design of a modular axial‐flux permanent‐magnet synchronous generator for gearless wind turbine applicationsSeyed Ataollah Ashrafzadeh0Ali Asghar Ghadimi1Ali Jabbari2Mohammad Reza Miveh3Department of Mechatronics, Faculty of Engineering Arak University Arak IranDepartment of Electrical Engineering, Faculty of Engineering Arak University Arak IranDepartment of Mechanical Engineering, Faculty of Engineering Arak University Arak IranDepartment of Electrical Engineering Tafresh University Tafresh IranAbstract Air‐cored axial‐flux permanent‐magnet synchronous generators (AFPMSGs) are potential candidates for gearless direct‐coupled wind turbines (DCWTs) owing to providing high efficiency and power density. The design of a DCWT generator is so complicated since the generator cost, dimension, and weight affected by gear elimination. Therefore, it is essential to find an optimal AFPMSG design at rated conditions. In this paper, an accurate procedure for the optimal design of an air‐cored AFPMSG applicable for DCWTs is proposed. The genetic algorithm (GA) is used for multi‐objective design optimization to reach the optimal configuration as well as system dimension in order to decrease the weight, increase the power density and enhance the effectiveness of the generator. To validate the efficiency of the suggested optimization proceducer, a 30 kW AFPMSG has been considered as a case study. The results of optimization have been investigated by finite element analysis (FEA). A prototype generator is also fabricated, and the test results are offered and compared with the numerical study. The outcomes show that there exists an acceptable agreement between FEA and experimental outcomes with the error percentage about of 1.35%.https://doi.org/10.1002/we.2887air‐cored generatoraxial‐flux permanent‐magnet synchronous generatorfinite element analysisgenetic algorithmoptimizationwind turbines
spellingShingle Seyed Ataollah Ashrafzadeh
Ali Asghar Ghadimi
Ali Jabbari
Mohammad Reza Miveh
Optimal design of a modular axial‐flux permanent‐magnet synchronous generator for gearless wind turbine applications
Wind Energy
air‐cored generator
axial‐flux permanent‐magnet synchronous generator
finite element analysis
genetic algorithm
optimization
wind turbines
title Optimal design of a modular axial‐flux permanent‐magnet synchronous generator for gearless wind turbine applications
title_full Optimal design of a modular axial‐flux permanent‐magnet synchronous generator for gearless wind turbine applications
title_fullStr Optimal design of a modular axial‐flux permanent‐magnet synchronous generator for gearless wind turbine applications
title_full_unstemmed Optimal design of a modular axial‐flux permanent‐magnet synchronous generator for gearless wind turbine applications
title_short Optimal design of a modular axial‐flux permanent‐magnet synchronous generator for gearless wind turbine applications
title_sort optimal design of a modular axial flux permanent magnet synchronous generator for gearless wind turbine applications
topic air‐cored generator
axial‐flux permanent‐magnet synchronous generator
finite element analysis
genetic algorithm
optimization
wind turbines
url https://doi.org/10.1002/we.2887
work_keys_str_mv AT seyedataollahashrafzadeh optimaldesignofamodularaxialfluxpermanentmagnetsynchronousgeneratorforgearlesswindturbineapplications
AT aliasgharghadimi optimaldesignofamodularaxialfluxpermanentmagnetsynchronousgeneratorforgearlesswindturbineapplications
AT alijabbari optimaldesignofamodularaxialfluxpermanentmagnetsynchronousgeneratorforgearlesswindturbineapplications
AT mohammadrezamiveh optimaldesignofamodularaxialfluxpermanentmagnetsynchronousgeneratorforgearlesswindturbineapplications