Process Optimization for Robotic Ultrasonic Strengthening of Aviation Blade Surfaces Based on Intelligent Compliance Control

In order to enhance the automation level and achieve high precision in the ultrasonic strengthening of aviation blade surfaces, this study focuses on investigating the intelligent control strategy and optimizing the machining parameters for robotic ultrasonic surface strengthening. By designing an i...

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Main Authors: Shanxiang Fang, Yukai Zhu, Qinjian Zhang, Yong Zhang
Format: Article
Language:English
Published: MDPI AG 2023-10-01
Series:Micromachines
Subjects:
Online Access:https://www.mdpi.com/2072-666X/14/10/1920
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author Shanxiang Fang
Yukai Zhu
Qinjian Zhang
Yong Zhang
author_facet Shanxiang Fang
Yukai Zhu
Qinjian Zhang
Yong Zhang
author_sort Shanxiang Fang
collection DOAJ
description In order to enhance the automation level and achieve high precision in the ultrasonic strengthening of aviation blade surfaces, this study focuses on investigating the intelligent control strategy and optimizing the machining parameters for robotic ultrasonic surface strengthening. By designing an intelligent compliance control method, the end-effector can achieve the compliant output of contact force. The fuzzy PID control method is used to optimize the regulation performance of the compliant force control system. This compliance control strategy enables the optimization of the compliance device, effectively improving the static and dynamic characteristics of the compliance controller. Based on this, an experimental method (RSM) is designed to analyze the interaction effects of contact force, feed rate, and repetition times on the surface quality of the blade. The optimal combination of robotic strengthening parameters is determined, providing a practical reference for the application of robotic compliance control in the ultrasonic strengthening of aviation blade surfaces.
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spelling doaj.art-3ab0825a03554d0fabaa1f0dd5bcc1b12023-11-19T17:24:50ZengMDPI AGMicromachines2072-666X2023-10-011410192010.3390/mi14101920Process Optimization for Robotic Ultrasonic Strengthening of Aviation Blade Surfaces Based on Intelligent Compliance ControlShanxiang Fang0Yukai Zhu1Qinjian Zhang2Yong Zhang3Department of Strategic and Advanced Interdisciplinary Research, Peng Cheng Laboratory, Shenzhen 518055, ChinaDepartment of Strategic and Advanced Interdisciplinary Research, Peng Cheng Laboratory, Shenzhen 518055, ChinaMechanical Electrical Engineering School, Beijing Information Science & Technology University, Beijing 100192, ChinaDepartment of Strategic and Advanced Interdisciplinary Research, Peng Cheng Laboratory, Shenzhen 518055, ChinaIn order to enhance the automation level and achieve high precision in the ultrasonic strengthening of aviation blade surfaces, this study focuses on investigating the intelligent control strategy and optimizing the machining parameters for robotic ultrasonic surface strengthening. By designing an intelligent compliance control method, the end-effector can achieve the compliant output of contact force. The fuzzy PID control method is used to optimize the regulation performance of the compliant force control system. This compliance control strategy enables the optimization of the compliance device, effectively improving the static and dynamic characteristics of the compliance controller. Based on this, an experimental method (RSM) is designed to analyze the interaction effects of contact force, feed rate, and repetition times on the surface quality of the blade. The optimal combination of robotic strengthening parameters is determined, providing a practical reference for the application of robotic compliance control in the ultrasonic strengthening of aviation blade surfaces.https://www.mdpi.com/2072-666X/14/10/1920ultrasonic strengtheningrobotic compliance controlaviation bladesurface qualityparameter optimization
spellingShingle Shanxiang Fang
Yukai Zhu
Qinjian Zhang
Yong Zhang
Process Optimization for Robotic Ultrasonic Strengthening of Aviation Blade Surfaces Based on Intelligent Compliance Control
Micromachines
ultrasonic strengthening
robotic compliance control
aviation blade
surface quality
parameter optimization
title Process Optimization for Robotic Ultrasonic Strengthening of Aviation Blade Surfaces Based on Intelligent Compliance Control
title_full Process Optimization for Robotic Ultrasonic Strengthening of Aviation Blade Surfaces Based on Intelligent Compliance Control
title_fullStr Process Optimization for Robotic Ultrasonic Strengthening of Aviation Blade Surfaces Based on Intelligent Compliance Control
title_full_unstemmed Process Optimization for Robotic Ultrasonic Strengthening of Aviation Blade Surfaces Based on Intelligent Compliance Control
title_short Process Optimization for Robotic Ultrasonic Strengthening of Aviation Blade Surfaces Based on Intelligent Compliance Control
title_sort process optimization for robotic ultrasonic strengthening of aviation blade surfaces based on intelligent compliance control
topic ultrasonic strengthening
robotic compliance control
aviation blade
surface quality
parameter optimization
url https://www.mdpi.com/2072-666X/14/10/1920
work_keys_str_mv AT shanxiangfang processoptimizationforroboticultrasonicstrengtheningofaviationbladesurfacesbasedonintelligentcompliancecontrol
AT yukaizhu processoptimizationforroboticultrasonicstrengtheningofaviationbladesurfacesbasedonintelligentcompliancecontrol
AT qinjianzhang processoptimizationforroboticultrasonicstrengtheningofaviationbladesurfacesbasedonintelligentcompliancecontrol
AT yongzhang processoptimizationforroboticultrasonicstrengtheningofaviationbladesurfacesbasedonintelligentcompliancecontrol