Surface Preparation for Coating and Erosion MRR of SS 304 Using Silicon Carbide Abrasive Jet
The surface preparation of shiny stainless steels is a must for applying esthetic paints, effective functional plasma spray coating, laser cladding, welding, etc., applications. The current work aims for effective surface roughening and erosion <i>MRR</i> of SS 304 work surface using SiC...
| Main Authors: | , , , , , , |
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| Format: | Article |
| Language: | English |
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MDPI AG
2022-12-01
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| Series: | Lubricants |
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| Online Access: | https://www.mdpi.com/2075-4442/11/1/10 |
| _version_ | 1827623692820021248 |
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| author | Deb Kumar Adak Vivekananda Pal Santanu Das Tina Ghara Hillol Joardar Nashmi Alrasheedi Barun Haldar |
| author_facet | Deb Kumar Adak Vivekananda Pal Santanu Das Tina Ghara Hillol Joardar Nashmi Alrasheedi Barun Haldar |
| author_sort | Deb Kumar Adak |
| collection | DOAJ |
| description | The surface preparation of shiny stainless steels is a must for applying esthetic paints, effective functional plasma spray coating, laser cladding, welding, etc., applications. The current work aims for effective surface roughening and erosion <i>MRR</i> of SS 304 work surface using SiC abrasive jet erosion and optimization of the process parameters. The response surface approach is used to design and conduct the studies using the Box–Behnken design method. The surface topography of the eroded surfaces is examined by a 2D profilometer, 3D profilometer, and scanning electron microscope (SEM). The abrasive grit size and working gas pressure greatly affect the surface roughness of SS 304 samples. The influence of the process parameters on the variation of these topographical features is analyzed and confirmed. The working jet pressure is seen to significantly impact erosion <i>MRR</i>. The lower working gas pressure shows a typical influence on <i>R<sub>a</sub></i> (surface preparation) and as pressure increases, erosion <i>MRR</i> rises, and the surface preparation mode shifts to the erosion metal removal/cutting zone. The quality of SS 304 surface prepared from SiC abrasive jet impact is characterized by 3D profilometry. |
| first_indexed | 2024-03-09T11:55:23Z |
| format | Article |
| id | doaj.art-3ad89695780d4d95a35304f411c1ddb2 |
| institution | Directory Open Access Journal |
| issn | 2075-4442 |
| language | English |
| last_indexed | 2024-03-09T11:55:23Z |
| publishDate | 2022-12-01 |
| publisher | MDPI AG |
| record_format | Article |
| series | Lubricants |
| spelling | doaj.art-3ad89695780d4d95a35304f411c1ddb22023-11-30T23:10:12ZengMDPI AGLubricants2075-44422022-12-011111010.3390/lubricants11010010Surface Preparation for Coating and Erosion MRR of SS 304 Using Silicon Carbide Abrasive JetDeb Kumar Adak0Vivekananda Pal1Santanu Das2Tina Ghara3Hillol Joardar4Nashmi Alrasheedi5Barun Haldar6Kalyani Government Engineering College, Kalyani 741235, West Bengal, IndiaKalyani Government Engineering College, Kalyani 741235, West Bengal, IndiaKalyani Government Engineering College, Kalyani 741235, West Bengal, IndiaMechanical Engineering Department, Indian Institute of Technology, Kharagpur 721302, West Bengal, IndiaMechanical Engineering Department, C V Raman Global University, Bhubaneswar 752054, Odisha, IndiaMechanical and Industrial Engineering Department, College of Engineering, Imam Mohammad Ibn Saud Islamic University (IMSIU), Riyadh 11432, Saudi ArabiaMechanical and Industrial Engineering Department, College of Engineering, Imam Mohammad Ibn Saud Islamic University (IMSIU), Riyadh 11432, Saudi ArabiaThe surface preparation of shiny stainless steels is a must for applying esthetic paints, effective functional plasma spray coating, laser cladding, welding, etc., applications. The current work aims for effective surface roughening and erosion <i>MRR</i> of SS 304 work surface using SiC abrasive jet erosion and optimization of the process parameters. The response surface approach is used to design and conduct the studies using the Box–Behnken design method. The surface topography of the eroded surfaces is examined by a 2D profilometer, 3D profilometer, and scanning electron microscope (SEM). The abrasive grit size and working gas pressure greatly affect the surface roughness of SS 304 samples. The influence of the process parameters on the variation of these topographical features is analyzed and confirmed. The working jet pressure is seen to significantly impact erosion <i>MRR</i>. The lower working gas pressure shows a typical influence on <i>R<sub>a</sub></i> (surface preparation) and as pressure increases, erosion <i>MRR</i> rises, and the surface preparation mode shifts to the erosion metal removal/cutting zone. The quality of SS 304 surface prepared from SiC abrasive jet impact is characterized by 3D profilometry.https://www.mdpi.com/2075-4442/11/1/10abrasive wearsurface preparationabrasive jet erosionabrasive jet machininggrit blastingcharacterization |
| spellingShingle | Deb Kumar Adak Vivekananda Pal Santanu Das Tina Ghara Hillol Joardar Nashmi Alrasheedi Barun Haldar Surface Preparation for Coating and Erosion MRR of SS 304 Using Silicon Carbide Abrasive Jet Lubricants abrasive wear surface preparation abrasive jet erosion abrasive jet machining grit blasting characterization |
| title | Surface Preparation for Coating and Erosion MRR of SS 304 Using Silicon Carbide Abrasive Jet |
| title_full | Surface Preparation for Coating and Erosion MRR of SS 304 Using Silicon Carbide Abrasive Jet |
| title_fullStr | Surface Preparation for Coating and Erosion MRR of SS 304 Using Silicon Carbide Abrasive Jet |
| title_full_unstemmed | Surface Preparation for Coating and Erosion MRR of SS 304 Using Silicon Carbide Abrasive Jet |
| title_short | Surface Preparation for Coating and Erosion MRR of SS 304 Using Silicon Carbide Abrasive Jet |
| title_sort | surface preparation for coating and erosion mrr of ss 304 using silicon carbide abrasive jet |
| topic | abrasive wear surface preparation abrasive jet erosion abrasive jet machining grit blasting characterization |
| url | https://www.mdpi.com/2075-4442/11/1/10 |
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