Oxidation Behavior of Carbon Fibers in Ceramizable Phenolic Resin Matrix Composites at Elevated Temperatures

Carbon fiber fabric-reinforced phenolic resin composites are widely used as thermal protection materials for thermal protection systems in hypersonic vehicles and capsules. In this work, carbon fiber fabric-reinforced boron phenolic resin composites modified with MoSi<sub>2</sub> and B&l...

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Main Authors: Tingli Yang, Chuang Dong, Yiyang Rong, Zongyi Deng, Pengfei Li, Pengkun Han, Minxian Shi, Zhixiong Huang
Format: Article
Language:English
Published: MDPI AG 2022-07-01
Series:Polymers
Subjects:
Online Access:https://www.mdpi.com/2073-4360/14/14/2785
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author Tingli Yang
Chuang Dong
Yiyang Rong
Zongyi Deng
Pengfei Li
Pengkun Han
Minxian Shi
Zhixiong Huang
author_facet Tingli Yang
Chuang Dong
Yiyang Rong
Zongyi Deng
Pengfei Li
Pengkun Han
Minxian Shi
Zhixiong Huang
author_sort Tingli Yang
collection DOAJ
description Carbon fiber fabric-reinforced phenolic resin composites are widely used as thermal protection materials for thermal protection systems in hypersonic vehicles and capsules. In this work, carbon fiber fabric-reinforced boron phenolic resin composites modified with MoSi<sub>2</sub> and B<sub>4</sub>C were prepared via a compression molding technique. The high-temperature performance of the composites as well as the oxidation behavior of the carbon fibers was studied. The results indicate that the incorporation of B<sub>4</sub>C improves the performance of composites at high temperatures. The residual weight rate of composites with 15 phr B<sub>4</sub>C (BP-15) sufficiently increased from 23.03% to 32.91% compared with the composites without B<sub>4</sub>C (BP-0). After being treated at 1400 °C for 15 min, the flexural strength of BP-15 increased by 17.79% compared with BP-0. Compared with BP-0, the line ablation rate and mass ablation rate of BP-15 were reduced by 53.96% and 1.56%, respectively. In addition, MoSi<sub>2</sub> and B<sub>4</sub>C particles had a positive effect on the oxidation of carbon fibers in the composites. After treatment at 1400 °C, the diameter of the as-received carbon fiber was reduced by 31.68%, while the diameter of the carbon fiber in BP-0 and BP-15 decreased by 15.12% and 6.14%, respectively. At high temperatures, the liquid B<sub>2</sub>O<sub>3</sub> from B<sub>4</sub>C and MoSi<sub>2</sub>-derived complex-phase ceramics (MoB, MoB<sub>2</sub>, Mo<sub>2</sub>C, Mo<sub>4.8</sub>Si<sub>3</sub>C<sub>0.6</sub>) acted as an oxygen barrier, effectively mitigating the oxidation degree of the carbon fibers.
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spelling doaj.art-3b264d897d7d45138862f3a2ec0e048d2023-11-30T21:44:21ZengMDPI AGPolymers2073-43602022-07-011414278510.3390/polym14142785Oxidation Behavior of Carbon Fibers in Ceramizable Phenolic Resin Matrix Composites at Elevated TemperaturesTingli Yang0Chuang Dong1Yiyang Rong2Zongyi Deng3Pengfei Li4Pengkun Han5Minxian Shi6Zhixiong Huang7Key Lab of Advanced Technology for Specially Functional Materials, Ministry of Education, School of Materials Science and Engineering, Wuhan University of Technology, Wuhan 430070, ChinaKey Lab of Advanced Technology for Specially Functional Materials, Ministry of Education, School of Materials Science and Engineering, Wuhan University of Technology, Wuhan 430070, ChinaKey Lab of Advanced Technology for Specially Functional Materials, Ministry of Education, School of Materials Science and Engineering, Wuhan University of Technology, Wuhan 430070, ChinaKey Lab of Advanced Technology for Specially Functional Materials, Ministry of Education, School of Materials Science and Engineering, Wuhan University of Technology, Wuhan 430070, ChinaKey Lab of Advanced Technology for Specially Functional Materials, Ministry of Education, School of Materials Science and Engineering, Wuhan University of Technology, Wuhan 430070, ChinaKey Lab of Advanced Technology for Specially Functional Materials, Ministry of Education, School of Materials Science and Engineering, Wuhan University of Technology, Wuhan 430070, ChinaKey Lab of Advanced Technology for Specially Functional Materials, Ministry of Education, School of Materials Science and Engineering, Wuhan University of Technology, Wuhan 430070, ChinaKey Lab of Advanced Technology for Specially Functional Materials, Ministry of Education, School of Materials Science and Engineering, Wuhan University of Technology, Wuhan 430070, ChinaCarbon fiber fabric-reinforced phenolic resin composites are widely used as thermal protection materials for thermal protection systems in hypersonic vehicles and capsules. In this work, carbon fiber fabric-reinforced boron phenolic resin composites modified with MoSi<sub>2</sub> and B<sub>4</sub>C were prepared via a compression molding technique. The high-temperature performance of the composites as well as the oxidation behavior of the carbon fibers was studied. The results indicate that the incorporation of B<sub>4</sub>C improves the performance of composites at high temperatures. The residual weight rate of composites with 15 phr B<sub>4</sub>C (BP-15) sufficiently increased from 23.03% to 32.91% compared with the composites without B<sub>4</sub>C (BP-0). After being treated at 1400 °C for 15 min, the flexural strength of BP-15 increased by 17.79% compared with BP-0. Compared with BP-0, the line ablation rate and mass ablation rate of BP-15 were reduced by 53.96% and 1.56%, respectively. In addition, MoSi<sub>2</sub> and B<sub>4</sub>C particles had a positive effect on the oxidation of carbon fibers in the composites. After treatment at 1400 °C, the diameter of the as-received carbon fiber was reduced by 31.68%, while the diameter of the carbon fiber in BP-0 and BP-15 decreased by 15.12% and 6.14%, respectively. At high temperatures, the liquid B<sub>2</sub>O<sub>3</sub> from B<sub>4</sub>C and MoSi<sub>2</sub>-derived complex-phase ceramics (MoB, MoB<sub>2</sub>, Mo<sub>2</sub>C, Mo<sub>4.8</sub>Si<sub>3</sub>C<sub>0.6</sub>) acted as an oxygen barrier, effectively mitigating the oxidation degree of the carbon fibers.https://www.mdpi.com/2073-4360/14/14/2785carbon fiberoxidationceramizablepolymer–matrix compositeshigh-temperature propertiesablation
spellingShingle Tingli Yang
Chuang Dong
Yiyang Rong
Zongyi Deng
Pengfei Li
Pengkun Han
Minxian Shi
Zhixiong Huang
Oxidation Behavior of Carbon Fibers in Ceramizable Phenolic Resin Matrix Composites at Elevated Temperatures
Polymers
carbon fiber
oxidation
ceramizable
polymer–matrix composites
high-temperature properties
ablation
title Oxidation Behavior of Carbon Fibers in Ceramizable Phenolic Resin Matrix Composites at Elevated Temperatures
title_full Oxidation Behavior of Carbon Fibers in Ceramizable Phenolic Resin Matrix Composites at Elevated Temperatures
title_fullStr Oxidation Behavior of Carbon Fibers in Ceramizable Phenolic Resin Matrix Composites at Elevated Temperatures
title_full_unstemmed Oxidation Behavior of Carbon Fibers in Ceramizable Phenolic Resin Matrix Composites at Elevated Temperatures
title_short Oxidation Behavior of Carbon Fibers in Ceramizable Phenolic Resin Matrix Composites at Elevated Temperatures
title_sort oxidation behavior of carbon fibers in ceramizable phenolic resin matrix composites at elevated temperatures
topic carbon fiber
oxidation
ceramizable
polymer–matrix composites
high-temperature properties
ablation
url https://www.mdpi.com/2073-4360/14/14/2785
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