Development of a chemically defined medium for Paenibacillus polymyxa by parallel online monitoring of the respiration activity in microtiter plates

Abstract Background One critical parameter in microbial cultivations is the composition of the cultivation medium. Nowadays, the application of chemically defined media increases, due to a more defined and reproducible fermentation performance than in complex media. In order, to improve cost-effecti...

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Main Authors: Jennifer Goldmanns, Georg Andreas Röhling, Marie Kristine Lipa, Theresa Scholand, Alexander Deitert, Tobias May, Evangeline Priya Haas, Matthias Boy, Andrea Herold, Jochen Büchs
Format: Article
Language:English
Published: BMC 2023-07-01
Series:BMC Biotechnology
Subjects:
Online Access:https://doi.org/10.1186/s12896-023-00793-7
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author Jennifer Goldmanns
Georg Andreas Röhling
Marie Kristine Lipa
Theresa Scholand
Alexander Deitert
Tobias May
Evangeline Priya Haas
Matthias Boy
Andrea Herold
Jochen Büchs
author_facet Jennifer Goldmanns
Georg Andreas Röhling
Marie Kristine Lipa
Theresa Scholand
Alexander Deitert
Tobias May
Evangeline Priya Haas
Matthias Boy
Andrea Herold
Jochen Büchs
author_sort Jennifer Goldmanns
collection DOAJ
description Abstract Background One critical parameter in microbial cultivations is the composition of the cultivation medium. Nowadays, the application of chemically defined media increases, due to a more defined and reproducible fermentation performance than in complex media. In order, to improve cost-effectiveness of fermentation processes using chemically defined media, the media should not contain nutrients in large excess. Additionally, to obtain high product yields, the nutrient concentrations should not be limiting. Therefore, efficient medium optimization techniques are required which adapt medium compositions to the specific nutrient requirements of microorganisms. Results Since most Paenibacillus cultivation protocols so far described in literature are based on complex ingredients, in this study, a chemically defined medium for an industrially relevant Paenibacillus polymyxa strain was developed. A recently reported method, which combines a systematic experimental procedure in combination with online monitoring of the respiration activity, was applied and extended to identify growth limitations for Paenibacillus polymyxa. All cultivations were performed in microtiter plates. By systematically increasing the concentrations of different nutrient groups, nicotinic acid was identified as a growth-limiting component. Additionally, an insufficient buffer capacity was observed. After optimizing the growth in the chemically defined medium, the medium components were systematically reduced to contain only nutrients relevant for growth. Vitamins were reduced to nicotinic acid and biotin, and amino acids to methionine, histidine, proline, arginine, and glutamate. Nucleobases/-sides could be completely left out of the medium. Finally, the cultivation in the reduced medium was reproduced in a laboratory fermenter. Conclusion In this study, a reliable and time-efficient high-throughput methodology was extended to investigate limitations in chemically defined media. The interpretation of online measured respiration activities agreed well with the growth performance of samples measured in parallel via offline analyses. Furthermore, the cultivation in microtiter plates was validated in a laboratory fermenter. The results underline the benefits of online monitoring of the respiration activity already in the early stages of process development, to avoid limitations of medium components, oxygen limitation and pH inhibition during the scale-up.
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spelling doaj.art-3b613fbdea584f7e826514e691495b962023-07-30T11:18:44ZengBMCBMC Biotechnology1472-67502023-07-0123112310.1186/s12896-023-00793-7Development of a chemically defined medium for Paenibacillus polymyxa by parallel online monitoring of the respiration activity in microtiter platesJennifer Goldmanns0Georg Andreas Röhling1Marie Kristine Lipa2Theresa Scholand3Alexander Deitert4Tobias May5Evangeline Priya Haas6Matthias Boy7Andrea Herold8Jochen Büchs9RWTH Aachen University, AVT – Biochemical EngineeringRWTH Aachen University, AVT – Biochemical EngineeringRWTH Aachen University, AVT – Biochemical EngineeringRWTH Aachen University, AVT – Biochemical EngineeringRWTH Aachen University, AVT – Biochemical EngineeringBASF SEBASF SEBASF SEBASF SERWTH Aachen University, AVT – Biochemical EngineeringAbstract Background One critical parameter in microbial cultivations is the composition of the cultivation medium. Nowadays, the application of chemically defined media increases, due to a more defined and reproducible fermentation performance than in complex media. In order, to improve cost-effectiveness of fermentation processes using chemically defined media, the media should not contain nutrients in large excess. Additionally, to obtain high product yields, the nutrient concentrations should not be limiting. Therefore, efficient medium optimization techniques are required which adapt medium compositions to the specific nutrient requirements of microorganisms. Results Since most Paenibacillus cultivation protocols so far described in literature are based on complex ingredients, in this study, a chemically defined medium for an industrially relevant Paenibacillus polymyxa strain was developed. A recently reported method, which combines a systematic experimental procedure in combination with online monitoring of the respiration activity, was applied and extended to identify growth limitations for Paenibacillus polymyxa. All cultivations were performed in microtiter plates. By systematically increasing the concentrations of different nutrient groups, nicotinic acid was identified as a growth-limiting component. Additionally, an insufficient buffer capacity was observed. After optimizing the growth in the chemically defined medium, the medium components were systematically reduced to contain only nutrients relevant for growth. Vitamins were reduced to nicotinic acid and biotin, and amino acids to methionine, histidine, proline, arginine, and glutamate. Nucleobases/-sides could be completely left out of the medium. Finally, the cultivation in the reduced medium was reproduced in a laboratory fermenter. Conclusion In this study, a reliable and time-efficient high-throughput methodology was extended to investigate limitations in chemically defined media. The interpretation of online measured respiration activities agreed well with the growth performance of samples measured in parallel via offline analyses. Furthermore, the cultivation in microtiter plates was validated in a laboratory fermenter. The results underline the benefits of online monitoring of the respiration activity already in the early stages of process development, to avoid limitations of medium components, oxygen limitation and pH inhibition during the scale-up.https://doi.org/10.1186/s12896-023-00793-7Paenibacillus polymyxaChemically defined mediaOnline monitoringMedium optimizationGrowth limitations
spellingShingle Jennifer Goldmanns
Georg Andreas Röhling
Marie Kristine Lipa
Theresa Scholand
Alexander Deitert
Tobias May
Evangeline Priya Haas
Matthias Boy
Andrea Herold
Jochen Büchs
Development of a chemically defined medium for Paenibacillus polymyxa by parallel online monitoring of the respiration activity in microtiter plates
BMC Biotechnology
Paenibacillus polymyxa
Chemically defined media
Online monitoring
Medium optimization
Growth limitations
title Development of a chemically defined medium for Paenibacillus polymyxa by parallel online monitoring of the respiration activity in microtiter plates
title_full Development of a chemically defined medium for Paenibacillus polymyxa by parallel online monitoring of the respiration activity in microtiter plates
title_fullStr Development of a chemically defined medium for Paenibacillus polymyxa by parallel online monitoring of the respiration activity in microtiter plates
title_full_unstemmed Development of a chemically defined medium for Paenibacillus polymyxa by parallel online monitoring of the respiration activity in microtiter plates
title_short Development of a chemically defined medium for Paenibacillus polymyxa by parallel online monitoring of the respiration activity in microtiter plates
title_sort development of a chemically defined medium for paenibacillus polymyxa by parallel online monitoring of the respiration activity in microtiter plates
topic Paenibacillus polymyxa
Chemically defined media
Online monitoring
Medium optimization
Growth limitations
url https://doi.org/10.1186/s12896-023-00793-7
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