Measurement of Large-Sized-Pipe Diameter Based on Stereo Vision

To address the lack of fast and high-precision in situ measurement of large-sized pipes in current industrial applications, a pipe-diameter-measurement method based on stereo vision is designed in this paper. By using multiple sets of binocular cameras to perform 3D reconstruction and integration of...

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Main Authors: Pu Liu, Lieshan Zhang, Meibao Wang
Format: Article
Language:English
Published: MDPI AG 2022-05-01
Series:Applied Sciences
Subjects:
Online Access:https://www.mdpi.com/2076-3417/12/10/5277
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author Pu Liu
Lieshan Zhang
Meibao Wang
author_facet Pu Liu
Lieshan Zhang
Meibao Wang
author_sort Pu Liu
collection DOAJ
description To address the lack of fast and high-precision in situ measurement of large-sized pipes in current industrial applications, a pipe-diameter-measurement method based on stereo vision is designed in this paper. By using multiple sets of binocular cameras to perform 3D reconstruction and integration of multiple laser markers projected on measured cross sections of pipes, the pipe diameter can be estimated. In this method, a measurement algorithm is adopted to enable automatic matching of feature points through affine distance transformation, and an optimized point-cloud-registration algorithm with normal-vector constraints is used to ensure measurement robustness. To verify the feasibility of the method, an experimental system was built under laboratory conditions, and three types of pipes with outer diameters from 285 mm to 325 mm were measured. The experimental results show that the relative error is within ±0.570% and the maximum repeatability standard deviation is 0.551 mm. The experimental results basically meet industrial standards, and the proposed method therefore has good application prospects.
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spelling doaj.art-3b8b50d80b734d6da3a5d567feeef2432023-11-23T10:00:19ZengMDPI AGApplied Sciences2076-34172022-05-011210527710.3390/app12105277Measurement of Large-Sized-Pipe Diameter Based on Stereo VisionPu Liu0Lieshan Zhang1Meibao Wang2Faculty of Mechanical Engineering and Automation, Zhejiang Sci-Tech University, Hangzhou 310018, ChinaFaculty of Mechanical Engineering and Automation, Zhejiang Sci-Tech University, Hangzhou 310018, ChinaFaculty of Mechanical Engineering and Automation, Zhejiang Sci-Tech University, Hangzhou 310018, ChinaTo address the lack of fast and high-precision in situ measurement of large-sized pipes in current industrial applications, a pipe-diameter-measurement method based on stereo vision is designed in this paper. By using multiple sets of binocular cameras to perform 3D reconstruction and integration of multiple laser markers projected on measured cross sections of pipes, the pipe diameter can be estimated. In this method, a measurement algorithm is adopted to enable automatic matching of feature points through affine distance transformation, and an optimized point-cloud-registration algorithm with normal-vector constraints is used to ensure measurement robustness. To verify the feasibility of the method, an experimental system was built under laboratory conditions, and three types of pipes with outer diameters from 285 mm to 325 mm were measured. The experimental results show that the relative error is within ±0.570% and the maximum repeatability standard deviation is 0.551 mm. The experimental results basically meet industrial standards, and the proposed method therefore has good application prospects.https://www.mdpi.com/2076-3417/12/10/5277large-sized pipe3D reconstructionaffine distance transformationmatching of feature pointspoint-cloud registration
spellingShingle Pu Liu
Lieshan Zhang
Meibao Wang
Measurement of Large-Sized-Pipe Diameter Based on Stereo Vision
Applied Sciences
large-sized pipe
3D reconstruction
affine distance transformation
matching of feature points
point-cloud registration
title Measurement of Large-Sized-Pipe Diameter Based on Stereo Vision
title_full Measurement of Large-Sized-Pipe Diameter Based on Stereo Vision
title_fullStr Measurement of Large-Sized-Pipe Diameter Based on Stereo Vision
title_full_unstemmed Measurement of Large-Sized-Pipe Diameter Based on Stereo Vision
title_short Measurement of Large-Sized-Pipe Diameter Based on Stereo Vision
title_sort measurement of large sized pipe diameter based on stereo vision
topic large-sized pipe
3D reconstruction
affine distance transformation
matching of feature points
point-cloud registration
url https://www.mdpi.com/2076-3417/12/10/5277
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