A Phosphorus-Nitrogen-Carbon Synergistic Nanolayered Flame Retardant for Polystyrene

Polymers are widely used in our daily life; however, most of them are highly flammable. Once modified with flame retardants (FRs), polymers always have deteriorative properties in mechanical strength aspects. As a countermeasure, a novel unified phosphorus and nitrogen-containing organic nano-layere...

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Main Authors: Wen-Jie Yuan, Wei Zhao, Gang Wu, Hai-Bo Zhao
Format: Article
Language:English
Published: MDPI AG 2022-05-01
Series:Polymers
Subjects:
Online Access:https://www.mdpi.com/2073-4360/14/10/2055
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author Wen-Jie Yuan
Wei Zhao
Gang Wu
Hai-Bo Zhao
author_facet Wen-Jie Yuan
Wei Zhao
Gang Wu
Hai-Bo Zhao
author_sort Wen-Jie Yuan
collection DOAJ
description Polymers are widely used in our daily life; however, most of them are highly flammable. Once modified with flame retardants (FRs), polymers always have deteriorative properties in mechanical strength aspects. As a countermeasure, a novel unified phosphorus and nitrogen-containing organic nano-layered flame retardant (BA-MA) was synthesized by the assembly of biphenyl-4,4′-diphosphonic acid (BA) and melamine (MA), which was used as an additive flame retardant for polystyrene (PS) resin. The chemical structure and morphology of BA-MA were characterized, and a possible growth mechanism of the nanolayered structure was presented in detail. The resulting BA-MA with a thickness of about 60 nm can be uniformly dispersed in the PS resin, thus maintaining the mechanical properties of the material. Remarkably, under only 1 wt% loading of BA-MA, the flammability of PS can be largely reduced with a 68% reduction in the peak heat release rate. Additionally, the smoke release was also significantly inhibited. The research on flame retardant mechanisms shows that BA-MA mainly produces incombustible gas to dilute the concentration of combustibles and promote the formation of aromatic carbon layers to isolate oxygen transmission and heat transfer.
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spelling doaj.art-3babb0ad0b7641cc898c21bf978ce2252023-11-23T12:46:46ZengMDPI AGPolymers2073-43602022-05-011410205510.3390/polym14102055A Phosphorus-Nitrogen-Carbon Synergistic Nanolayered Flame Retardant for PolystyreneWen-Jie Yuan0Wei Zhao1Gang Wu2Hai-Bo Zhao3Collaborative Innovation Center for Eco-Friendly and Fire-Safety Polymeric Materials (MoE), State Key Laboratory of Polymer Materials Engineering, National Engineering Laboratory of Eco-Friendly Polymeric Materials (Sichuan), College of Chemistry, Sichuan University, Chengdu 610064, ChinaCollaborative Innovation Center for Eco-Friendly and Fire-Safety Polymeric Materials (MoE), State Key Laboratory of Polymer Materials Engineering, National Engineering Laboratory of Eco-Friendly Polymeric Materials (Sichuan), College of Chemistry, Sichuan University, Chengdu 610064, ChinaCollaborative Innovation Center for Eco-Friendly and Fire-Safety Polymeric Materials (MoE), State Key Laboratory of Polymer Materials Engineering, National Engineering Laboratory of Eco-Friendly Polymeric Materials (Sichuan), College of Chemistry, Sichuan University, Chengdu 610064, ChinaCollaborative Innovation Center for Eco-Friendly and Fire-Safety Polymeric Materials (MoE), State Key Laboratory of Polymer Materials Engineering, National Engineering Laboratory of Eco-Friendly Polymeric Materials (Sichuan), College of Chemistry, Sichuan University, Chengdu 610064, ChinaPolymers are widely used in our daily life; however, most of them are highly flammable. Once modified with flame retardants (FRs), polymers always have deteriorative properties in mechanical strength aspects. As a countermeasure, a novel unified phosphorus and nitrogen-containing organic nano-layered flame retardant (BA-MA) was synthesized by the assembly of biphenyl-4,4′-diphosphonic acid (BA) and melamine (MA), which was used as an additive flame retardant for polystyrene (PS) resin. The chemical structure and morphology of BA-MA were characterized, and a possible growth mechanism of the nanolayered structure was presented in detail. The resulting BA-MA with a thickness of about 60 nm can be uniformly dispersed in the PS resin, thus maintaining the mechanical properties of the material. Remarkably, under only 1 wt% loading of BA-MA, the flammability of PS can be largely reduced with a 68% reduction in the peak heat release rate. Additionally, the smoke release was also significantly inhibited. The research on flame retardant mechanisms shows that BA-MA mainly produces incombustible gas to dilute the concentration of combustibles and promote the formation of aromatic carbon layers to isolate oxygen transmission and heat transfer.https://www.mdpi.com/2073-4360/14/10/2055flame retardancynano-layered structurenanocompositepolystyrene
spellingShingle Wen-Jie Yuan
Wei Zhao
Gang Wu
Hai-Bo Zhao
A Phosphorus-Nitrogen-Carbon Synergistic Nanolayered Flame Retardant for Polystyrene
Polymers
flame retardancy
nano-layered structure
nanocomposite
polystyrene
title A Phosphorus-Nitrogen-Carbon Synergistic Nanolayered Flame Retardant for Polystyrene
title_full A Phosphorus-Nitrogen-Carbon Synergistic Nanolayered Flame Retardant for Polystyrene
title_fullStr A Phosphorus-Nitrogen-Carbon Synergistic Nanolayered Flame Retardant for Polystyrene
title_full_unstemmed A Phosphorus-Nitrogen-Carbon Synergistic Nanolayered Flame Retardant for Polystyrene
title_short A Phosphorus-Nitrogen-Carbon Synergistic Nanolayered Flame Retardant for Polystyrene
title_sort phosphorus nitrogen carbon synergistic nanolayered flame retardant for polystyrene
topic flame retardancy
nano-layered structure
nanocomposite
polystyrene
url https://www.mdpi.com/2073-4360/14/10/2055
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