Effects of Micro-Shot Peening on the Fatigue Strength of Anodized 7075-T6 Alloy

Micro-shot peening under two Almen intensities was performed to increase the fatigue endurance limit of anodized AA 7075 alloy in T6 condition. Compressive residual stress (CRS) and a nano-grained structure were present in the outermost as-peened layer. Microcracks in the anodized layer obviously ab...

Full description

Bibliographic Details
Main Authors: Chih-Hang Su, Tai-Cheng Chen, Yi-Shiun Ding, Guan-Xun Lu, Leu-Wen Tsay
Format: Article
Language:English
Published: MDPI AG 2023-01-01
Series:Materials
Subjects:
Online Access:https://www.mdpi.com/1996-1944/16/3/1160
_version_ 1797623891026247680
author Chih-Hang Su
Tai-Cheng Chen
Yi-Shiun Ding
Guan-Xun Lu
Leu-Wen Tsay
author_facet Chih-Hang Su
Tai-Cheng Chen
Yi-Shiun Ding
Guan-Xun Lu
Leu-Wen Tsay
author_sort Chih-Hang Su
collection DOAJ
description Micro-shot peening under two Almen intensities was performed to increase the fatigue endurance limit of anodized AA 7075 alloy in T6 condition. Compressive residual stress (CRS) and a nano-grained structure were present in the outermost as-peened layer. Microcracks in the anodized layer obviously abbreviated the fatigue strength/life of the substrate. The endurance limit of the anodized AA 7075 was lowered to less than 200 MPa. By contrast, micro-shot peening increased the endurance limit of the anodized AA 7075 to above that of the substrate (about 300 MPa). Without anodization, the fatigue strength of the high peened (HP) specimen fluctuated; this was the result of high surface roughness of the specimen, as compared to that of the low peened (LP) one. Pickling before anodizing was found to erode the outermost peened layer, which caused a decrease in the positive effect of peening. After anodization, the HP sample had a greater fatigue strength/endurance limit than that of the LP one. The fracture appearance of an anodized fatigued sample showed an observable ring of brittle fracture. Fatigue cracks present in the brittle coating propagated directly into the substrate, significantly damaging the fatigue performance of the anodized sample. The CRS and the nano-grained structure beneath the anodized layer accounted for a noticeable increase in resistance to fatigue failure of the anodized micro-shot peened specimen.
first_indexed 2024-03-11T09:35:21Z
format Article
id doaj.art-3bac02d523cf4c808ebf7298e7a6844b
institution Directory Open Access Journal
issn 1996-1944
language English
last_indexed 2024-03-11T09:35:21Z
publishDate 2023-01-01
publisher MDPI AG
record_format Article
series Materials
spelling doaj.art-3bac02d523cf4c808ebf7298e7a6844b2023-11-16T17:17:59ZengMDPI AGMaterials1996-19442023-01-01163116010.3390/ma16031160Effects of Micro-Shot Peening on the Fatigue Strength of Anodized 7075-T6 AlloyChih-Hang Su0Tai-Cheng Chen1Yi-Shiun Ding2Guan-Xun Lu3Leu-Wen Tsay4Department of Optoelectronics and Materials Technology, National Taiwan Ocean University, Keelung 20224, TaiwanNuclear Fuels and Materials Division, Institute of Nuclear Energy Research, Taoyuan 32546, TaiwanMaterial Research Group, Asia Development Center, SRAM LLC, Taichung 40765, TaiwanDepartment of Optoelectronics and Materials Technology, National Taiwan Ocean University, Keelung 20224, TaiwanDepartment of Optoelectronics and Materials Technology, National Taiwan Ocean University, Keelung 20224, TaiwanMicro-shot peening under two Almen intensities was performed to increase the fatigue endurance limit of anodized AA 7075 alloy in T6 condition. Compressive residual stress (CRS) and a nano-grained structure were present in the outermost as-peened layer. Microcracks in the anodized layer obviously abbreviated the fatigue strength/life of the substrate. The endurance limit of the anodized AA 7075 was lowered to less than 200 MPa. By contrast, micro-shot peening increased the endurance limit of the anodized AA 7075 to above that of the substrate (about 300 MPa). Without anodization, the fatigue strength of the high peened (HP) specimen fluctuated; this was the result of high surface roughness of the specimen, as compared to that of the low peened (LP) one. Pickling before anodizing was found to erode the outermost peened layer, which caused a decrease in the positive effect of peening. After anodization, the HP sample had a greater fatigue strength/endurance limit than that of the LP one. The fracture appearance of an anodized fatigued sample showed an observable ring of brittle fracture. Fatigue cracks present in the brittle coating propagated directly into the substrate, significantly damaging the fatigue performance of the anodized sample. The CRS and the nano-grained structure beneath the anodized layer accounted for a noticeable increase in resistance to fatigue failure of the anodized micro-shot peened specimen.https://www.mdpi.com/1996-1944/16/3/1160AA 7075-T6 alloyanodizingmicro-shot peeningnanograinrotating bending fatigue
spellingShingle Chih-Hang Su
Tai-Cheng Chen
Yi-Shiun Ding
Guan-Xun Lu
Leu-Wen Tsay
Effects of Micro-Shot Peening on the Fatigue Strength of Anodized 7075-T6 Alloy
Materials
AA 7075-T6 alloy
anodizing
micro-shot peening
nanograin
rotating bending fatigue
title Effects of Micro-Shot Peening on the Fatigue Strength of Anodized 7075-T6 Alloy
title_full Effects of Micro-Shot Peening on the Fatigue Strength of Anodized 7075-T6 Alloy
title_fullStr Effects of Micro-Shot Peening on the Fatigue Strength of Anodized 7075-T6 Alloy
title_full_unstemmed Effects of Micro-Shot Peening on the Fatigue Strength of Anodized 7075-T6 Alloy
title_short Effects of Micro-Shot Peening on the Fatigue Strength of Anodized 7075-T6 Alloy
title_sort effects of micro shot peening on the fatigue strength of anodized 7075 t6 alloy
topic AA 7075-T6 alloy
anodizing
micro-shot peening
nanograin
rotating bending fatigue
url https://www.mdpi.com/1996-1944/16/3/1160
work_keys_str_mv AT chihhangsu effectsofmicroshotpeeningonthefatiguestrengthofanodized7075t6alloy
AT taichengchen effectsofmicroshotpeeningonthefatiguestrengthofanodized7075t6alloy
AT yishiunding effectsofmicroshotpeeningonthefatiguestrengthofanodized7075t6alloy
AT guanxunlu effectsofmicroshotpeeningonthefatiguestrengthofanodized7075t6alloy
AT leuwentsay effectsofmicroshotpeeningonthefatiguestrengthofanodized7075t6alloy