Synthesis of Silver Nanocomposites for Stereolithography: In Situ Formation of Nanoparticles

Additive Manufacturing (AM) offers remarkable advantages in relation to traditional methods used to obtain solid structures, such as the capability to obtain customized complex geometries adapted to individual requirements. The design of novel nanocomposites suitable for AM is an excellent strategy...

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Main Authors: Luisa M. Valencia, Miriam Herrera, María de la Mata, Alberto S. de León, Francisco J. Delgado, Sergio I. Molina
Format: Article
Language:English
Published: MDPI AG 2022-03-01
Series:Polymers
Subjects:
Online Access:https://www.mdpi.com/2073-4360/14/6/1168
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author Luisa M. Valencia
Miriam Herrera
María de la Mata
Alberto S. de León
Francisco J. Delgado
Sergio I. Molina
author_facet Luisa M. Valencia
Miriam Herrera
María de la Mata
Alberto S. de León
Francisco J. Delgado
Sergio I. Molina
author_sort Luisa M. Valencia
collection DOAJ
description Additive Manufacturing (AM) offers remarkable advantages in relation to traditional methods used to obtain solid structures, such as the capability to obtain customized complex geometries adapted to individual requirements. The design of novel nanocomposites suitable for AM is an excellent strategy to widen the application field of these techniques. In this work, we report on the fabrication of metal/polymer nanocomposites with enhanced optical/electrical behaviour for stereolithography (SLA). In particular, we analyse the in situ generation of Ag nanoparticles (NPs) from Ag precursors (AgNO<sub>3</sub> and AgClO<sub>4</sub>) within acrylic resins via SLA. Transmission electron microscopy (TEM) analysis confirmed the formation of Ag NPs smaller than 5 nm in all nanocomposites, providing optical activity to the materials. A high density of Ag NPs with a good distribution through the material for the larger concentration of AgClO<sub>4</sub> precursor tested was observed, in contrast to the isolated agglomerations found when the precursor amount was reduced to 0.1%. A significant reduction in the electrical resistivity up to four orders of magnitude was found for this material compared to the unfilled resin. However, consumption of part of the photoinitiator in the formation process of the Ag NPs contributed to a reduction in the polymerization degree of the resin and, consequently, degraded the mechanical properties of the nanocomposites. Experiments with longer curing times showed that, for the higher AgClO<sub>4</sub> concentrations tested, post-curing times of 300 min allowed an 80% degree of polymerization to be achieved. These conditions turned these materials into promising candidates to obtain solid structures with multifunctional properties.
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spelling doaj.art-3bb6c9e7aa0140f584c7a5b49a7421bb2023-11-30T22:03:29ZengMDPI AGPolymers2073-43602022-03-01146116810.3390/polym14061168Synthesis of Silver Nanocomposites for Stereolithography: In Situ Formation of NanoparticlesLuisa M. Valencia0Miriam Herrera1María de la Mata2Alberto S. de León3Francisco J. Delgado4Sergio I. Molina5Departamento de Ciencia de los Materiales e Ingeniería Metalúrgica y Química Inorgánica, IMEYMAT, Facultad de Ciencias, Universidad de Cádiz, Campus Río San Pedro, s/n, Puerto Real, 11510 Cádiz, SpainDepartamento de Ciencia de los Materiales e Ingeniería Metalúrgica y Química Inorgánica, IMEYMAT, Facultad de Ciencias, Universidad de Cádiz, Campus Río San Pedro, s/n, Puerto Real, 11510 Cádiz, SpainDepartamento de Ciencia de los Materiales e Ingeniería Metalúrgica y Química Inorgánica, IMEYMAT, Facultad de Ciencias, Universidad de Cádiz, Campus Río San Pedro, s/n, Puerto Real, 11510 Cádiz, SpainDepartamento de Ciencia de los Materiales e Ingeniería Metalúrgica y Química Inorgánica, IMEYMAT, Facultad de Ciencias, Universidad de Cádiz, Campus Río San Pedro, s/n, Puerto Real, 11510 Cádiz, SpainDepartamento de Ciencia de los Materiales e Ingeniería Metalúrgica y Química Inorgánica, IMEYMAT, Facultad de Ciencias, Universidad de Cádiz, Campus Río San Pedro, s/n, Puerto Real, 11510 Cádiz, SpainDepartamento de Ciencia de los Materiales e Ingeniería Metalúrgica y Química Inorgánica, IMEYMAT, Facultad de Ciencias, Universidad de Cádiz, Campus Río San Pedro, s/n, Puerto Real, 11510 Cádiz, SpainAdditive Manufacturing (AM) offers remarkable advantages in relation to traditional methods used to obtain solid structures, such as the capability to obtain customized complex geometries adapted to individual requirements. The design of novel nanocomposites suitable for AM is an excellent strategy to widen the application field of these techniques. In this work, we report on the fabrication of metal/polymer nanocomposites with enhanced optical/electrical behaviour for stereolithography (SLA). In particular, we analyse the in situ generation of Ag nanoparticles (NPs) from Ag precursors (AgNO<sub>3</sub> and AgClO<sub>4</sub>) within acrylic resins via SLA. Transmission electron microscopy (TEM) analysis confirmed the formation of Ag NPs smaller than 5 nm in all nanocomposites, providing optical activity to the materials. A high density of Ag NPs with a good distribution through the material for the larger concentration of AgClO<sub>4</sub> precursor tested was observed, in contrast to the isolated agglomerations found when the precursor amount was reduced to 0.1%. A significant reduction in the electrical resistivity up to four orders of magnitude was found for this material compared to the unfilled resin. However, consumption of part of the photoinitiator in the formation process of the Ag NPs contributed to a reduction in the polymerization degree of the resin and, consequently, degraded the mechanical properties of the nanocomposites. Experiments with longer curing times showed that, for the higher AgClO<sub>4</sub> concentrations tested, post-curing times of 300 min allowed an 80% degree of polymerization to be achieved. These conditions turned these materials into promising candidates to obtain solid structures with multifunctional properties.https://www.mdpi.com/2073-4360/14/6/1168additive manufacturingstereolithographypolymer-based nanocompositesacrylic resinsilver nanoparticlesin situ generation
spellingShingle Luisa M. Valencia
Miriam Herrera
María de la Mata
Alberto S. de León
Francisco J. Delgado
Sergio I. Molina
Synthesis of Silver Nanocomposites for Stereolithography: In Situ Formation of Nanoparticles
Polymers
additive manufacturing
stereolithography
polymer-based nanocomposites
acrylic resin
silver nanoparticles
in situ generation
title Synthesis of Silver Nanocomposites for Stereolithography: In Situ Formation of Nanoparticles
title_full Synthesis of Silver Nanocomposites for Stereolithography: In Situ Formation of Nanoparticles
title_fullStr Synthesis of Silver Nanocomposites for Stereolithography: In Situ Formation of Nanoparticles
title_full_unstemmed Synthesis of Silver Nanocomposites for Stereolithography: In Situ Formation of Nanoparticles
title_short Synthesis of Silver Nanocomposites for Stereolithography: In Situ Formation of Nanoparticles
title_sort synthesis of silver nanocomposites for stereolithography in situ formation of nanoparticles
topic additive manufacturing
stereolithography
polymer-based nanocomposites
acrylic resin
silver nanoparticles
in situ generation
url https://www.mdpi.com/2073-4360/14/6/1168
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