Model-Based Condition-Monitoring and Jamming-Tolerant Control of an Electro-Mechanical Flight Actuator with Differential Ball Screws

The work deals with the development of deterministic model-based condition-monitoring algorithms for an electromechanical flight control actuator with fault-tolerant architecture, in which two permanent magnets synchronous motors are coupled with differential ball screws in speed-summing paradigm, s...

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Main Authors: Gianpietro Di Rito, Benedetto Luciano, Nicola Borgarelli, Marco Nardeschi
Format: Article
Language:English
Published: MDPI AG 2021-09-01
Series:Actuators
Subjects:
Online Access:https://www.mdpi.com/2076-0825/10/9/230
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author Gianpietro Di Rito
Benedetto Luciano
Nicola Borgarelli
Marco Nardeschi
author_facet Gianpietro Di Rito
Benedetto Luciano
Nicola Borgarelli
Marco Nardeschi
author_sort Gianpietro Di Rito
collection DOAJ
description The work deals with the development of deterministic model-based condition-monitoring algorithms for an electromechanical flight control actuator with fault-tolerant architecture, in which two permanent magnets synchronous motors are coupled with differential ball screws in speed-summing paradigm, so that the system can operate even after a motor fault, an inverter fault or a mechanical jamming. To demonstrate the potential applicability of the system for safety-critical aerospace applications, the failure transients related to major fault modes have to be characterised and analysed. By focusing the attention to jamming faults, a detailed nonlinear model of the actuator is developed from physical first principles and experimentally validated in both time and frequency domains for normal condition and with different types of jamming. The validated model is then used to design the condition-monitoring algorithms and to characterize the system failure transient, by simulating mechanical blocks in different locations of the transmission. The operability after the fault, obtained via fault-tolerant control strategy and position regulator reconfiguration, is also verified, by highlighting and discussing possible enhancements and criticalities.
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spelling doaj.art-3bd4acd0bb4049348f1371aa268f87992023-11-22T11:33:11ZengMDPI AGActuators2076-08252021-09-0110923010.3390/act10090230Model-Based Condition-Monitoring and Jamming-Tolerant Control of an Electro-Mechanical Flight Actuator with Differential Ball ScrewsGianpietro Di Rito0Benedetto Luciano1Nicola Borgarelli2Marco Nardeschi3Dipartimento di Ingegneria Civile ed Industriale, Università di Pisa, 56122 Pisa, ItalyAESIS srl, San Giuliano Terme, 56017 Pisa, ItalyUmbragroup Spa, 06034 Foligno, ItalyUmbragroup Spa, 06034 Foligno, ItalyThe work deals with the development of deterministic model-based condition-monitoring algorithms for an electromechanical flight control actuator with fault-tolerant architecture, in which two permanent magnets synchronous motors are coupled with differential ball screws in speed-summing paradigm, so that the system can operate even after a motor fault, an inverter fault or a mechanical jamming. To demonstrate the potential applicability of the system for safety-critical aerospace applications, the failure transients related to major fault modes have to be characterised and analysed. By focusing the attention to jamming faults, a detailed nonlinear model of the actuator is developed from physical first principles and experimentally validated in both time and frequency domains for normal condition and with different types of jamming. The validated model is then used to design the condition-monitoring algorithms and to characterize the system failure transient, by simulating mechanical blocks in different locations of the transmission. The operability after the fault, obtained via fault-tolerant control strategy and position regulator reconfiguration, is also verified, by highlighting and discussing possible enhancements and criticalities.https://www.mdpi.com/2076-0825/10/9/230condition-monitoringelectro-mechanical actuatorsmodellingsimulationtestingjamming
spellingShingle Gianpietro Di Rito
Benedetto Luciano
Nicola Borgarelli
Marco Nardeschi
Model-Based Condition-Monitoring and Jamming-Tolerant Control of an Electro-Mechanical Flight Actuator with Differential Ball Screws
Actuators
condition-monitoring
electro-mechanical actuators
modelling
simulation
testing
jamming
title Model-Based Condition-Monitoring and Jamming-Tolerant Control of an Electro-Mechanical Flight Actuator with Differential Ball Screws
title_full Model-Based Condition-Monitoring and Jamming-Tolerant Control of an Electro-Mechanical Flight Actuator with Differential Ball Screws
title_fullStr Model-Based Condition-Monitoring and Jamming-Tolerant Control of an Electro-Mechanical Flight Actuator with Differential Ball Screws
title_full_unstemmed Model-Based Condition-Monitoring and Jamming-Tolerant Control of an Electro-Mechanical Flight Actuator with Differential Ball Screws
title_short Model-Based Condition-Monitoring and Jamming-Tolerant Control of an Electro-Mechanical Flight Actuator with Differential Ball Screws
title_sort model based condition monitoring and jamming tolerant control of an electro mechanical flight actuator with differential ball screws
topic condition-monitoring
electro-mechanical actuators
modelling
simulation
testing
jamming
url https://www.mdpi.com/2076-0825/10/9/230
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AT benedettoluciano modelbasedconditionmonitoringandjammingtolerantcontrolofanelectromechanicalflightactuatorwithdifferentialballscrews
AT nicolaborgarelli modelbasedconditionmonitoringandjammingtolerantcontrolofanelectromechanicalflightactuatorwithdifferentialballscrews
AT marconardeschi modelbasedconditionmonitoringandjammingtolerantcontrolofanelectromechanicalflightactuatorwithdifferentialballscrews