Study on Morphology, Microstructure and Properties of 6063-T6 Aluminum Alloy Joints in MIG Welding

In this paper, a metal inert gas (MIG) shielded welding method was used for high-quality welding of 6063-T6 aluminum alloy sheet with a thickness of 2.5 mm. The welding process of MIG welding was accurately simulated and the welding temperature field and thermal cycle curve were calculated using a c...

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Main Authors: Shuwan Cui, Yunhe Yu, Rong Ma, Fuyuan Tian, Shuwen Pang
Format: Article
Language:English
Published: MDPI AG 2023-07-01
Series:Materials
Subjects:
Online Access:https://www.mdpi.com/1996-1944/16/13/4886
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author Shuwan Cui
Yunhe Yu
Rong Ma
Fuyuan Tian
Shuwen Pang
author_facet Shuwan Cui
Yunhe Yu
Rong Ma
Fuyuan Tian
Shuwen Pang
author_sort Shuwan Cui
collection DOAJ
description In this paper, a metal inert gas (MIG) shielded welding method was used for high-quality welding of 6063-T6 aluminum alloy sheet with a thickness of 2.5 mm. The welding process of MIG welding was accurately simulated and the welding temperature field and thermal cycle curve were calculated using a combination of Gaussian body heat source and double ellipsoidal heat source. As the welding current increased from 75 A to 90 A, the reinforcing phase precipitated under the microstructure of the joint gradually became larger and re-solidified into the body, resulting in a reduction in mechanical properties. When the welding current is 85 A, the pitting resistance of weld forming and weld area reaches its optimum. At this time, the tensile strength of the joint is up to 110.9 MPa, the elongation is up to 16.3% and the Vickers Microhardness is up to 46.9 HV.
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spelling doaj.art-3c0ecb8234ad4d02ba91f91fceb202f32023-11-18T17:01:17ZengMDPI AGMaterials1996-19442023-07-011613488610.3390/ma16134886Study on Morphology, Microstructure and Properties of 6063-T6 Aluminum Alloy Joints in MIG WeldingShuwan Cui0Yunhe Yu1Rong Ma2Fuyuan Tian3Shuwen Pang4School of Mechanical and Automotive Engineering, Guangxi University of Science and Technology, Liuzhou 545006, ChinaSchool of Mechanical and Automotive Engineering, Guangxi University of Science and Technology, Liuzhou 545006, ChinaGuangxi Liugong Machinery Co., Ltd., Liuzhou 545006, ChinaSchool of Mechanical and Automotive Engineering, Guangxi University of Science and Technology, Liuzhou 545006, ChinaSchool of Mechanical and Automotive Engineering, Guangxi University of Science and Technology, Liuzhou 545006, ChinaIn this paper, a metal inert gas (MIG) shielded welding method was used for high-quality welding of 6063-T6 aluminum alloy sheet with a thickness of 2.5 mm. The welding process of MIG welding was accurately simulated and the welding temperature field and thermal cycle curve were calculated using a combination of Gaussian body heat source and double ellipsoidal heat source. As the welding current increased from 75 A to 90 A, the reinforcing phase precipitated under the microstructure of the joint gradually became larger and re-solidified into the body, resulting in a reduction in mechanical properties. When the welding current is 85 A, the pitting resistance of weld forming and weld area reaches its optimum. At this time, the tensile strength of the joint is up to 110.9 MPa, the elongation is up to 16.3% and the Vickers Microhardness is up to 46.9 HV.https://www.mdpi.com/1996-1944/16/13/4886MIG weldingnumerical simulation6063-T6 aluminum alloymicrostructurejoint properties
spellingShingle Shuwan Cui
Yunhe Yu
Rong Ma
Fuyuan Tian
Shuwen Pang
Study on Morphology, Microstructure and Properties of 6063-T6 Aluminum Alloy Joints in MIG Welding
Materials
MIG welding
numerical simulation
6063-T6 aluminum alloy
microstructure
joint properties
title Study on Morphology, Microstructure and Properties of 6063-T6 Aluminum Alloy Joints in MIG Welding
title_full Study on Morphology, Microstructure and Properties of 6063-T6 Aluminum Alloy Joints in MIG Welding
title_fullStr Study on Morphology, Microstructure and Properties of 6063-T6 Aluminum Alloy Joints in MIG Welding
title_full_unstemmed Study on Morphology, Microstructure and Properties of 6063-T6 Aluminum Alloy Joints in MIG Welding
title_short Study on Morphology, Microstructure and Properties of 6063-T6 Aluminum Alloy Joints in MIG Welding
title_sort study on morphology microstructure and properties of 6063 t6 aluminum alloy joints in mig welding
topic MIG welding
numerical simulation
6063-T6 aluminum alloy
microstructure
joint properties
url https://www.mdpi.com/1996-1944/16/13/4886
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AT fuyuantian studyonmorphologymicrostructureandpropertiesof6063t6aluminumalloyjointsinmigwelding
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