Design of Industrial System Using Digital Numerical Control
Purpose: This paper would be based on applying quality 4.0 technology to mechanical factories. The overall purpose of quality 4.0 technology is to transition production lines from semi-automatic production to automatic production. Methodology/Approach: The lean six-sigma with five phases of Defin...
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| Format: | Article |
| Language: | English |
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Technical University of Kosice
2022-11-01
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| Series: | Kvalita Inovácia Prosperita |
| Subjects: | |
| Online Access: | https://www.qip-journal.eu/index.php/QIP/article/view/1747 |
| _version_ | 1797745668375183360 |
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| author | Minh Ly Duc Petr Bilik Thuy Duy Truong |
| author_facet | Minh Ly Duc Petr Bilik Thuy Duy Truong |
| author_sort | Minh Ly Duc |
| collection | DOAJ |
| description |
Purpose: This paper would be based on applying quality 4.0 technology to mechanical factories. The overall purpose of quality 4.0 technology is to transition production lines from semi-automatic production to automatic production.
Methodology/Approach: The lean six-sigma with five phases of Define Measure Analysis Improve Control (DMAIC) would be used to measure the quality of 4.0 integration. Each phase is composed of statistical tools, hypothesis testing, experimental design, industrial tools, etc. to provide less error for precision in manufacturing control.
Findings: Results shows that scrap products decreased by 59.66% per year, the productivity of the production line assembly increased by 7.8%, and the total lead time decreased by 20 minutes. As well as the required payments and the monthly reduction of value cost of 500 USD for jig improvement, and profit is 678 USD per month and 7,636 USD per year.
Research Limitation/Implication: Gaseous hydrocarbons or organic compounds from n-hexane can be a challenge for sensors utilizing signals for researchers. Also, another issue would be the power supply output to the sensor due to external interference.
Originality/Value of paper: This research focuses on applying the usage of sensors from a semi-automatic machine tool to an automatic machine tool.
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| first_indexed | 2024-03-12T15:26:30Z |
| format | Article |
| id | doaj.art-3c42a38b8b804546a05ba1a8effebfad |
| institution | Directory Open Access Journal |
| issn | 1335-1745 1338-984X |
| language | English |
| last_indexed | 2024-03-12T15:26:30Z |
| publishDate | 2022-11-01 |
| publisher | Technical University of Kosice |
| record_format | Article |
| series | Kvalita Inovácia Prosperita |
| spelling | doaj.art-3c42a38b8b804546a05ba1a8effebfad2023-08-10T13:09:05ZengTechnical University of KosiceKvalita Inovácia Prosperita1335-17451338-984X2022-11-0126310.12776/qip.v26i3.1747Design of Industrial System Using Digital Numerical ControlMinh Ly Duc0Petr Bilik1Thuy Duy Truong2Technical University of OstravaVSB—Technical University of OstravaTechnical University of Ostrava Purpose: This paper would be based on applying quality 4.0 technology to mechanical factories. The overall purpose of quality 4.0 technology is to transition production lines from semi-automatic production to automatic production. Methodology/Approach: The lean six-sigma with five phases of Define Measure Analysis Improve Control (DMAIC) would be used to measure the quality of 4.0 integration. Each phase is composed of statistical tools, hypothesis testing, experimental design, industrial tools, etc. to provide less error for precision in manufacturing control. Findings: Results shows that scrap products decreased by 59.66% per year, the productivity of the production line assembly increased by 7.8%, and the total lead time decreased by 20 minutes. As well as the required payments and the monthly reduction of value cost of 500 USD for jig improvement, and profit is 678 USD per month and 7,636 USD per year. Research Limitation/Implication: Gaseous hydrocarbons or organic compounds from n-hexane can be a challenge for sensors utilizing signals for researchers. Also, another issue would be the power supply output to the sensor due to external interference. Originality/Value of paper: This research focuses on applying the usage of sensors from a semi-automatic machine tool to an automatic machine tool. https://www.qip-journal.eu/index.php/QIP/article/view/1747sensorsignal processingDMAICcomputer visiondigital numerical control |
| spellingShingle | Minh Ly Duc Petr Bilik Thuy Duy Truong Design of Industrial System Using Digital Numerical Control Kvalita Inovácia Prosperita sensor signal processing DMAIC computer vision digital numerical control |
| title | Design of Industrial System Using Digital Numerical Control |
| title_full | Design of Industrial System Using Digital Numerical Control |
| title_fullStr | Design of Industrial System Using Digital Numerical Control |
| title_full_unstemmed | Design of Industrial System Using Digital Numerical Control |
| title_short | Design of Industrial System Using Digital Numerical Control |
| title_sort | design of industrial system using digital numerical control |
| topic | sensor signal processing DMAIC computer vision digital numerical control |
| url | https://www.qip-journal.eu/index.php/QIP/article/view/1747 |
| work_keys_str_mv | AT minhlyduc designofindustrialsystemusingdigitalnumericalcontrol AT petrbilik designofindustrialsystemusingdigitalnumericalcontrol AT thuyduytruong designofindustrialsystemusingdigitalnumericalcontrol |