Urban waste upcycling to a recyclable solid acid catalyst for converting levulinic acid platform molecules into high-value products

The conversion of levulinic acid (LA) into alkyl levulinates is highly significant due to the wide range of applications for these products, including their use as fuel additives, solvents, and fragrances. In order to meet the growing need for environmentally friendly chemical production, this study...

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Main Authors: Filippo Campana, Federica Valentini, Assunta Marrocchi, Luigi Vaccaro
Format: Article
Language:English
Published: Alpha Creation Enterprise 2023-12-01
Series:Biofuel Research Journal
Subjects:
Online Access:https://www.biofueljournal.com/article_184190_3ae1f0c410d2f2b53684a7ca39b516df.pdf
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author Filippo Campana
Federica Valentini
Assunta Marrocchi
Luigi Vaccaro
author_facet Filippo Campana
Federica Valentini
Assunta Marrocchi
Luigi Vaccaro
author_sort Filippo Campana
collection DOAJ
description The conversion of levulinic acid (LA) into alkyl levulinates is highly significant due to the wide range of applications for these products, including their use as fuel additives, solvents, and fragrances. In order to meet the growing need for environmentally friendly chemical production, this study takes a circular economy approach by upcycling a common urban waste, i.e., pine needles, to synthesize a robust heterogeneous acid catalyst, subsequently used to efficiently upgrade LA into levulinates. By utilizing a single-step procedure under mild operating conditions, the resulting PiNe–SO3H catalyst demonstrated good performances and flexibility in synthesizing diverse bio-derived levulinates. In fact, the catalyst showed an exceptionally broad range of applicability, resulting in isolated yields ranging from  ̴ 46% to  ̴ 93%, which is an unprecedented achievement. The catalyst's ability to be reused was tested, revealing remarkable performance for up to 10 consecutive cycles with negligible loss in efficiency. Additionally, a significant focus was directed towards developing a method that minimizes waste during the isolation process. This involved optimizing reaction conditions and rationalizing work-up procedures, resulting in low Environmental factor (E-factor) values ranging from 1.2 to 8.9. To comprehensively assess the overall environmental sustainability of the process, various additional green metrics were calculated, and the Ecoscale tool was employed as well. Furthermore, mechanistic investigations elucidated the favored reaction pathway, underscoring that, under the optimized conditions, the prevailing mechanism entails direct esterification, as opposed to the generation of a pseudo-ester intermediate.
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spelling doaj.art-3c9f9aa7ac28444bbef7947ce53aeb8c2024-03-27T00:49:26ZengAlpha Creation EnterpriseBiofuel Research Journal2292-87822023-12-011041989199810.18331/BRJ2023.10.4.5184190Urban waste upcycling to a recyclable solid acid catalyst for converting levulinic acid platform molecules into high-value productsFilippo Campana0Federica Valentini1Assunta Marrocchi2Luigi Vaccaro3Dipartimento di Chimica, Biologia e Biotecnologie, Università degli Studi di Perugia. Via Elce di Sotto, 8, 06124 Perugia, Italy.Dipartimento di Chimica, Biologia e Biotecnologie, Università degli Studi di Perugia. Via Elce di Sotto, 8, 06124 Perugia, Italy.Dipartimento di Chimica, Biologia e Biotecnologie, Università degli Studi di Perugia. Via Elce di Sotto, 8, 06124 Perugia, Italy.Dipartimento di Chimica, Biologia e Biotecnologie, Università degli Studi di Perugia. Via Elce di Sotto, 8, 06124 Perugia, Italy.The conversion of levulinic acid (LA) into alkyl levulinates is highly significant due to the wide range of applications for these products, including their use as fuel additives, solvents, and fragrances. In order to meet the growing need for environmentally friendly chemical production, this study takes a circular economy approach by upcycling a common urban waste, i.e., pine needles, to synthesize a robust heterogeneous acid catalyst, subsequently used to efficiently upgrade LA into levulinates. By utilizing a single-step procedure under mild operating conditions, the resulting PiNe–SO3H catalyst demonstrated good performances and flexibility in synthesizing diverse bio-derived levulinates. In fact, the catalyst showed an exceptionally broad range of applicability, resulting in isolated yields ranging from  ̴ 46% to  ̴ 93%, which is an unprecedented achievement. The catalyst's ability to be reused was tested, revealing remarkable performance for up to 10 consecutive cycles with negligible loss in efficiency. Additionally, a significant focus was directed towards developing a method that minimizes waste during the isolation process. This involved optimizing reaction conditions and rationalizing work-up procedures, resulting in low Environmental factor (E-factor) values ranging from 1.2 to 8.9. To comprehensively assess the overall environmental sustainability of the process, various additional green metrics were calculated, and the Ecoscale tool was employed as well. Furthermore, mechanistic investigations elucidated the favored reaction pathway, underscoring that, under the optimized conditions, the prevailing mechanism entails direct esterification, as opposed to the generation of a pseudo-ester intermediate.https://www.biofueljournal.com/article_184190_3ae1f0c410d2f2b53684a7ca39b516df.pdfbiomass valorizationlevulinic acidalkyl levulinatespine needlessulphonated heterogeneous catalystwaste minimization
spellingShingle Filippo Campana
Federica Valentini
Assunta Marrocchi
Luigi Vaccaro
Urban waste upcycling to a recyclable solid acid catalyst for converting levulinic acid platform molecules into high-value products
Biofuel Research Journal
biomass valorization
levulinic acid
alkyl levulinates
pine needles
sulphonated heterogeneous catalyst
waste minimization
title Urban waste upcycling to a recyclable solid acid catalyst for converting levulinic acid platform molecules into high-value products
title_full Urban waste upcycling to a recyclable solid acid catalyst for converting levulinic acid platform molecules into high-value products
title_fullStr Urban waste upcycling to a recyclable solid acid catalyst for converting levulinic acid platform molecules into high-value products
title_full_unstemmed Urban waste upcycling to a recyclable solid acid catalyst for converting levulinic acid platform molecules into high-value products
title_short Urban waste upcycling to a recyclable solid acid catalyst for converting levulinic acid platform molecules into high-value products
title_sort urban waste upcycling to a recyclable solid acid catalyst for converting levulinic acid platform molecules into high value products
topic biomass valorization
levulinic acid
alkyl levulinates
pine needles
sulphonated heterogeneous catalyst
waste minimization
url https://www.biofueljournal.com/article_184190_3ae1f0c410d2f2b53684a7ca39b516df.pdf
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