Nitrogen flow boiling and chilldown experiments in microgravity using pulse flow and low-thermally conductive coatings

Abstract The enabling of in-space cryogenic engines and cryogenic fuel depots for future manned and robotic space exploration missions begins with technology development of advanced cryogenic fluid management systems upstream in the propellant feed system. Before single-phase liquid can flow to the...

Full description

Bibliographic Details
Main Authors: Jason Hartwig, J. N. Chung, Jun Dong, Bo Han, Hao Wang, Samuel Darr, Matthew Taliaferro, Shreykumar Jain, Michael Doherty
Format: Article
Language:English
Published: Nature Portfolio 2022-08-01
Series:npj Microgravity
Online Access:https://doi.org/10.1038/s41526-022-00220-9
_version_ 1797641882496401408
author Jason Hartwig
J. N. Chung
Jun Dong
Bo Han
Hao Wang
Samuel Darr
Matthew Taliaferro
Shreykumar Jain
Michael Doherty
author_facet Jason Hartwig
J. N. Chung
Jun Dong
Bo Han
Hao Wang
Samuel Darr
Matthew Taliaferro
Shreykumar Jain
Michael Doherty
author_sort Jason Hartwig
collection DOAJ
description Abstract The enabling of in-space cryogenic engines and cryogenic fuel depots for future manned and robotic space exploration missions begins with technology development of advanced cryogenic fluid management systems upstream in the propellant feed system. Before single-phase liquid can flow to the engine or customer spacecraft receiver tank, the connecting transfer line must first be chilled down to cryogenic temperatures. The most direct and simplest method to quench the line is to use the cold propellant itself. When a cryogenic fluid is introduced into a warm transfer system, two-phase flow quenching ensues. While boiling is well known to be a highly efficient mode of heat transfer, previous work has shown this efficiency is lowered in reduced gravity. Due to the projected cost of launching and storing cryogens in space, it is desired to perform this chilldown process using the least amount of propellant possible, especially given the desire for reusable systems and thus multiple transfers. This paper presents an assessment of two revolutionary new performance enhancements that reduce the amount of propellant consumed during chilldown while in a microgravity environment. Twenty-eight cryogenic transfer line chilldown experiments were performed onboard four parabolic flights to examine the independent as well as combined effect of using low thermally conductive coatings and pulse flow on the chilldown process. Across a range of Reynolds numbers, results show the combination significantly enhances performance in microgravity, with a reduction in consumed mass up to 75% relative to continuous flow for a bare transfer line.
first_indexed 2024-03-11T13:52:07Z
format Article
id doaj.art-3cb7648c9e734dd488ad4bb68f073af5
institution Directory Open Access Journal
issn 2373-8065
language English
last_indexed 2024-03-11T13:52:07Z
publishDate 2022-08-01
publisher Nature Portfolio
record_format Article
series npj Microgravity
spelling doaj.art-3cb7648c9e734dd488ad4bb68f073af52023-11-02T08:07:36ZengNature Portfolionpj Microgravity2373-80652022-08-018111010.1038/s41526-022-00220-9Nitrogen flow boiling and chilldown experiments in microgravity using pulse flow and low-thermally conductive coatingsJason Hartwig0J. N. Chung1Jun Dong2Bo Han3Hao Wang4Samuel Darr5Matthew Taliaferro6Shreykumar Jain7Michael Doherty8NASA Glenn Research CenterUniversity of FloridaUniversity of FloridaUniversity of FloridaUniversity of FloridaThe Aerospace CorporationThe Aerospace CorporationGeorgia Tech UniversityNASA Glenn Research CenterAbstract The enabling of in-space cryogenic engines and cryogenic fuel depots for future manned and robotic space exploration missions begins with technology development of advanced cryogenic fluid management systems upstream in the propellant feed system. Before single-phase liquid can flow to the engine or customer spacecraft receiver tank, the connecting transfer line must first be chilled down to cryogenic temperatures. The most direct and simplest method to quench the line is to use the cold propellant itself. When a cryogenic fluid is introduced into a warm transfer system, two-phase flow quenching ensues. While boiling is well known to be a highly efficient mode of heat transfer, previous work has shown this efficiency is lowered in reduced gravity. Due to the projected cost of launching and storing cryogens in space, it is desired to perform this chilldown process using the least amount of propellant possible, especially given the desire for reusable systems and thus multiple transfers. This paper presents an assessment of two revolutionary new performance enhancements that reduce the amount of propellant consumed during chilldown while in a microgravity environment. Twenty-eight cryogenic transfer line chilldown experiments were performed onboard four parabolic flights to examine the independent as well as combined effect of using low thermally conductive coatings and pulse flow on the chilldown process. Across a range of Reynolds numbers, results show the combination significantly enhances performance in microgravity, with a reduction in consumed mass up to 75% relative to continuous flow for a bare transfer line.https://doi.org/10.1038/s41526-022-00220-9
spellingShingle Jason Hartwig
J. N. Chung
Jun Dong
Bo Han
Hao Wang
Samuel Darr
Matthew Taliaferro
Shreykumar Jain
Michael Doherty
Nitrogen flow boiling and chilldown experiments in microgravity using pulse flow and low-thermally conductive coatings
npj Microgravity
title Nitrogen flow boiling and chilldown experiments in microgravity using pulse flow and low-thermally conductive coatings
title_full Nitrogen flow boiling and chilldown experiments in microgravity using pulse flow and low-thermally conductive coatings
title_fullStr Nitrogen flow boiling and chilldown experiments in microgravity using pulse flow and low-thermally conductive coatings
title_full_unstemmed Nitrogen flow boiling and chilldown experiments in microgravity using pulse flow and low-thermally conductive coatings
title_short Nitrogen flow boiling and chilldown experiments in microgravity using pulse flow and low-thermally conductive coatings
title_sort nitrogen flow boiling and chilldown experiments in microgravity using pulse flow and low thermally conductive coatings
url https://doi.org/10.1038/s41526-022-00220-9
work_keys_str_mv AT jasonhartwig nitrogenflowboilingandchilldownexperimentsinmicrogravityusingpulseflowandlowthermallyconductivecoatings
AT jnchung nitrogenflowboilingandchilldownexperimentsinmicrogravityusingpulseflowandlowthermallyconductivecoatings
AT jundong nitrogenflowboilingandchilldownexperimentsinmicrogravityusingpulseflowandlowthermallyconductivecoatings
AT bohan nitrogenflowboilingandchilldownexperimentsinmicrogravityusingpulseflowandlowthermallyconductivecoatings
AT haowang nitrogenflowboilingandchilldownexperimentsinmicrogravityusingpulseflowandlowthermallyconductivecoatings
AT samueldarr nitrogenflowboilingandchilldownexperimentsinmicrogravityusingpulseflowandlowthermallyconductivecoatings
AT matthewtaliaferro nitrogenflowboilingandchilldownexperimentsinmicrogravityusingpulseflowandlowthermallyconductivecoatings
AT shreykumarjain nitrogenflowboilingandchilldownexperimentsinmicrogravityusingpulseflowandlowthermallyconductivecoatings
AT michaeldoherty nitrogenflowboilingandchilldownexperimentsinmicrogravityusingpulseflowandlowthermallyconductivecoatings