Study of Novel Punched-Bionic Impellers for High Efficiency and Homogeneity in PCM Mixing and Other Solid-Liquid Stirs

Improvement of stirring performance is one of the primary objectives in solid–liquid mixing processes, such as the preparation of phase change materials (PCMs) for energy saving in refrigeration and heat pump systems. In this paper, three novel impellers are proposed: pitched-blade punched turbine (...

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Main Authors: Weitao Zhang, Zengliang Gao, Qizhi Yang, Shuiqing Zhou, Ding Xia
Format: Article
Language:English
Published: MDPI AG 2021-10-01
Series:Applied Sciences
Subjects:
Online Access:https://www.mdpi.com/2076-3417/11/21/9883
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author Weitao Zhang
Zengliang Gao
Qizhi Yang
Shuiqing Zhou
Ding Xia
author_facet Weitao Zhang
Zengliang Gao
Qizhi Yang
Shuiqing Zhou
Ding Xia
author_sort Weitao Zhang
collection DOAJ
description Improvement of stirring performance is one of the primary objectives in solid–liquid mixing processes, such as the preparation of phase change materials (PCMs) for energy saving in refrigeration and heat pump systems. In this paper, three novel impellers are proposed: pitched-blade punched turbine (PBPT), bionic cut blade turbine (BCBT) and bionic cut punched blade turbine (BCPBT). An experimental test was conducted to validate the stirring system model based on the Eulerian–Eulerian method with the kinetic theory of granular flow. Then the performance of the novel impellers was predicted, studied, and compared. The outcomes indicate that a novel impeller, specifically BCPBT, can effectively suspend particles and dramatically reduce power consumption. A better solid–liquid suspension quality was obtained with an aperture diameter of 8 mm and aperture ratio of 13%. Within the range of impeller speeds and liquid viscosity studied in this this paper, higher impeller speeds and more viscous liquids are more conducive to particle dispersion. One of the most important contributions of this work lies in the design of novel impellers, an extent of energy conservation to 17% and efficient mixing was achieved. These results have reference significance for improving the energy efficiency of temperature regulation systems.
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spelling doaj.art-3d3dfa83bced4b2286323ce39c63d38c2023-11-22T20:24:32ZengMDPI AGApplied Sciences2076-34172021-10-011121988310.3390/app11219883Study of Novel Punched-Bionic Impellers for High Efficiency and Homogeneity in PCM Mixing and Other Solid-Liquid StirsWeitao Zhang0Zengliang Gao1Qizhi Yang2Shuiqing Zhou3Ding Xia4College of Mechanical Engineering, Zhejiang University of Technology, Hangzhou 310023, ChinaCollege of Mechanical Engineering, Zhejiang University of Technology, Hangzhou 310023, ChinaCollege of Mechanical Engineering, Zhejiang University of Technology, Hangzhou 310023, ChinaCollege of Mechanical Engineering, Zhejiang University of Technology, Hangzhou 310023, ChinaCollege of Mechanical Engineering, Zhejiang University of Technology, Hangzhou 310023, ChinaImprovement of stirring performance is one of the primary objectives in solid–liquid mixing processes, such as the preparation of phase change materials (PCMs) for energy saving in refrigeration and heat pump systems. In this paper, three novel impellers are proposed: pitched-blade punched turbine (PBPT), bionic cut blade turbine (BCBT) and bionic cut punched blade turbine (BCPBT). An experimental test was conducted to validate the stirring system model based on the Eulerian–Eulerian method with the kinetic theory of granular flow. Then the performance of the novel impellers was predicted, studied, and compared. The outcomes indicate that a novel impeller, specifically BCPBT, can effectively suspend particles and dramatically reduce power consumption. A better solid–liquid suspension quality was obtained with an aperture diameter of 8 mm and aperture ratio of 13%. Within the range of impeller speeds and liquid viscosity studied in this this paper, higher impeller speeds and more viscous liquids are more conducive to particle dispersion. One of the most important contributions of this work lies in the design of novel impellers, an extent of energy conservation to 17% and efficient mixing was achieved. These results have reference significance for improving the energy efficiency of temperature regulation systems.https://www.mdpi.com/2076-3417/11/21/9883stirred tanksolid–liquid mixingCFDnovel impellerPCMs
spellingShingle Weitao Zhang
Zengliang Gao
Qizhi Yang
Shuiqing Zhou
Ding Xia
Study of Novel Punched-Bionic Impellers for High Efficiency and Homogeneity in PCM Mixing and Other Solid-Liquid Stirs
Applied Sciences
stirred tank
solid–liquid mixing
CFD
novel impeller
PCMs
title Study of Novel Punched-Bionic Impellers for High Efficiency and Homogeneity in PCM Mixing and Other Solid-Liquid Stirs
title_full Study of Novel Punched-Bionic Impellers for High Efficiency and Homogeneity in PCM Mixing and Other Solid-Liquid Stirs
title_fullStr Study of Novel Punched-Bionic Impellers for High Efficiency and Homogeneity in PCM Mixing and Other Solid-Liquid Stirs
title_full_unstemmed Study of Novel Punched-Bionic Impellers for High Efficiency and Homogeneity in PCM Mixing and Other Solid-Liquid Stirs
title_short Study of Novel Punched-Bionic Impellers for High Efficiency and Homogeneity in PCM Mixing and Other Solid-Liquid Stirs
title_sort study of novel punched bionic impellers for high efficiency and homogeneity in pcm mixing and other solid liquid stirs
topic stirred tank
solid–liquid mixing
CFD
novel impeller
PCMs
url https://www.mdpi.com/2076-3417/11/21/9883
work_keys_str_mv AT weitaozhang studyofnovelpunchedbionicimpellersforhighefficiencyandhomogeneityinpcmmixingandothersolidliquidstirs
AT zenglianggao studyofnovelpunchedbionicimpellersforhighefficiencyandhomogeneityinpcmmixingandothersolidliquidstirs
AT qizhiyang studyofnovelpunchedbionicimpellersforhighefficiencyandhomogeneityinpcmmixingandothersolidliquidstirs
AT shuiqingzhou studyofnovelpunchedbionicimpellersforhighefficiencyandhomogeneityinpcmmixingandothersolidliquidstirs
AT dingxia studyofnovelpunchedbionicimpellersforhighefficiencyandhomogeneityinpcmmixingandothersolidliquidstirs